Dual Float Switch Connector Assembly for Sump Pump Reliability
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Solution Overview
Problem
Existing sump pump systems often rely on a single float switch for controlling the pump's operation, which can lead to failure if the switch malfunctions, resulting in incomplete liquid removal from the sump.
Innovation Solution
The implementation of a dual connector assembly and two vertical float switches, each with a unique configuration and power connection, ensures that the sump pump can operate even if one float switch fails, by providing a redundant mechanism for powering the pump.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a single float switch is used to control the sump pump, then the device complexity is reduced, but the reliability decreases because the system fails if the single switch malfunctions
Solution Approach 1:
The connector assembly is segmented into multiple independent electrical connections (first and second float switches) that can independently control the sump pump. This segmentation allows the system to maintain functionality even if one connection fails, thereby improving reliability without requiring a completely complex redundant system design.
Solution Approach 2:
The dual connector assembly serves multiple functions: it provides primary control through the first float switch, backup control through the second float switch, and maintains a unified connection structure to the sump pump. This multi-functionality allows a single connector assembly to handle both normal operation and failure scenarios.
2Reliability
If a dual float switch system with redundant connections is implemented, then the reliability improves by providing backup control, but the device complexity increases due to additional connectors and wiring
Solution Approach 1:
The patent merges the first and second float switch connections into a single integrated dual connector assembly. This combining approach consolidates multiple electrical connections into one unified component structure, reducing the overall complexity that would otherwise result from having separate connectors and wiring harnesses for each float switch.
Solution Approach 2:
The dual connector assembly is designed to handle multiple electrical connections simultaneously while maintaining a unified structure. It provides both primary and backup control pathways through the first and second float switches respectively, allowing the same connector assembly to serve multiple operational functions without requiring proportionally complex wiring for each function.
3Reliability
If redundant float switches are added to prevent pump failure, then the reliability improves, but the ease of operation decreases due to more complex installation and maintenance
Solution Approach 1:
By merging the first and second float switch connections into a single dual connector assembly, the patent simplifies the installation process. Instead of requiring separate installation procedures for multiple independent connectors, the unified assembly can be installed as one unit, reducing the complexity of installation and maintenance operations.
Data Source
AI summary
The present application generally relates to a sump pump system configured for use in a sump that may contain liquid. In one embodiment, the system includes a sump pump, first and second vertical float switches having respective piggyback end plugs, and a dual connector assembly comprising first and second electrical connectors. Male connection points of each of the vertical float switch end plugs are plugged into respective female connection points of the first electrical connector, which terminates at a single male connection point plugged into an AC power source. The second electrical connector has a single female connection point and terminates at two male connection points. The sump pump is plugged into the single female connection point of the second electrical connector, and the two male connection points of the second electrical connector are plugged into the respective female connection points of the two piggyback end plugs.