Dual Flow Sensor Barrier Layout for Fast Gas Direction Detection

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Solution Overview

Problem

Existing gas flow meters cannot detect the direction of gas flow, and MEMS flow sensors have a slow response time, making them inadequate for certain applications.

Innovation Solution

An apparatus comprising a substrate with a barrier and two flow sensors located at specific distances from the barrier surfaces, allowing for the determination of fluid flow properties, including direction, by processing signals from these sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If gas flow meters based on detecting velocity are used, then flow rate measurement is achieved, but flow direction detection capability is lost

Engineering Contradiction:
Improveflow rate measurementVSAvoidflow direction detection
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The flow sensing function is divided into multiple velocity sensors positioned at different locations within the conduit. By segmenting the measurement task across multiple sensors, the system can detect both the magnitude and direction of flow by comparing velocity readings from different positions, thus achieving both flow rate measurement and flow direction detection simultaneously

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from single-point velocity measurement to multi-point spatial measurement by placing velocity sensors at different locations within the conduit cross-section. This dimensional expansion from one point to multiple points enables the system to determine flow direction by analyzing velocity differences across the spatial dimension

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If MEMS flow sensors are used, then flow direction detection is achieved, but response time increases

Engineering Contradiction:
Improveflow direction detectionVSAvoidresponse time
Core Design Contradiction:
Adaptability or versatilityVSSpeed

Solution Approach 1:

The invention replaces the mechanical MEMS sensing mechanism with a non-mechanical velocity detection approach using multiple velocity sensors that measure fluid velocity directly through pressure differential or other non-intrusive methods. This substitution eliminates the mechanical moving parts inherent in MEMS sensors, thereby achieving flow direction detection without the associated slow response time

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the measurement parameter from direct mechanical displacement (in MEMS) to velocity-based measurement through multiple sensors. By measuring velocity at different points and inferring direction from velocity differences, the system achieves flow direction detection with faster response characteristics compared to mechanical MEMS sensors

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a single flow sensor is used in a ventilator, then device simplicity is maintained, but flow direction determination becomes impossible

Engineering Contradiction:
Improvesensor configurationVSAvoidflow direction information
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The flow monitoring function is segmented into multiple velocity sensors positioned at different locations within the conduit. This segmentation allows the system to capture velocity information from multiple points, enabling flow direction determination while maintaining relatively simple device architecture through the use of straightforward velocity measurement principles

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multiple velocity sensors serve dual purposes: they simultaneously provide flow rate measurement by aggregating velocity data and flow direction determination by comparing velocity differences. This multi-functionality allows the system to extract both magnitude and direction information from the same sensor array, avoiding the need for separate sensing systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively determines the direction and magnitude of fluid flow, overcoming the limitations of existing technologies by providing a fast and accurate method for monitoring gas flow in conduits.

Implementation Method 1

a first flow sensor to generate a first velocity sensor signal, the first flow sensor located at a first sensor distance from the first barrier surface. And the apparatus further comprises a second flow sensor to generate a second velocity sensor signal, the second flow sensor located at a second sensor distance from the second barrier surface

Methodology Applied
Scientific EffectFluid flow detection:

Data Source

PatentEP3867606B1Apparatus for monitoring a flow direction and method for manufacturing a flow direction sensor
Publication Date: 2025.05.07 TSI INC
  • EP3867606B1 patent drawingFigure 1
  • EP3867606B1 patent drawingFigure 2
  • EP3867606B1 patent drawingFigure 3A~3B

AI summary

An apparatus and method for use in determining one or more fluid flow properties of a fluid in a conduit is disclosed. The apparatus includes a substrate including a barrier, a first flow sensor coupled to the substrate and a second flow sensor coupled to the substrate. The first flow sensor is located at a first sensor distance from a first barrier surface, and the second flow sensor is located a second sensor distance from the second barrier surface. The first sensor distance is substantially equal to the second sensor distance. In operation, the first flow sensor produces a first sensor signal, and the second flow sensor produces a second sensor signal. The direction of flow for the fluid is determined by comparing the first sensor signal to the second sensor signal.