Dual-Fluid Heat Engine Using Condensation Heat Recovery

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Solution Overview

Problem

Internal combustion engines face inefficiency due to the wastage of pre-expansion compression heat and intermediate condensation heat, which are not utilized to enhance work output.

Innovation Solution

A method employing a two-component working fluid system where internal heat is captured and utilized through physical contact between the fluids, allowing for parallel expansion to extract work, thereby increasing engine efficiency by integrating discarded heat into the energy production process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If internal combustion engine uses external combustion to maximize temperature difference, then efficiency is improved, but discarded heat from compression and expansion becomes waste energy

Engineering Contradiction:
Improveengine efficiencyVSAvoiddiscarded heat
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent captures discarded compression heat and condensation heat from the engine cycle and converts them into useful work through a secondary heat engine. The compression heat exchanger recovers heat from compressed air, and the condensation heat exchanger recovers heat from condensing vapor, both feeding into a working fluid that drives additional expansion work, thus converting previously wasted heat into beneficial output.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system recovers heat that would otherwise be discarded at two critical points: during compression (via compression heat exchanger) and during condensation (via condensation heat exchanger). This recovered heat is then utilized to preheat the working fluid and drive additional expansion, ensuring that energy previously discarded is now recovered and put to productive use.

Inventive Principle:
Principle #34Discarding and recovering

2Loss of energy

If compression heat is used for heating or energy storage, then some energy utilization is achieved, but pre-expansion compression heat and intermediate condensation heat remain unused

Engineering Contradiction:
Improveheat utilizationVSAvoidwork output
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The compression heat exchanger and condensation heat exchanger perform preliminary heating of the working fluid using discarded heat before the main expansion process. This preliminary action increases the temperature and energy content of the working fluid, enabling greater work output during subsequent expansion without requiring additional external energy input.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent merges the main engine cycle with a secondary heat recovery cycle. The compression heat exchanger and condensation heat exchanger integrate heat recovery functions into the existing engine system, combining the primary work production with secondary heat utilization to create a unified system that maximizes overall energy conversion to work.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If two-component working fluid system is implemented to capture internal heat, then work extraction is improved, but system complexity increases

Engineering Contradiction:
Improvework extractionVSAvoidtwo-component working fluid system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The working fluid system is segmented into two distinct components: a primary working fluid that undergoes the main expansion cycle, and a secondary working fluid that captures and transfers heat from compression and condensation processes. This segmentation allows independent optimization of each fluid's properties and functions while maintaining overall system efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second working fluid acts as an intermediary between the discarded heat sources (compression and condensation) and the primary working fluid. It absorbs heat from these sources through heat exchangers and transfers it to the primary working fluid, enabling efficient heat capture and utilization without directly complicating the main engine cycle.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances energy efficiency by leveraging internally generated heat, reducing the need for external energy input and improving work extraction, leading to a more efficient heat engine operation.

Implementation Method 1

capturing in the second working fluid a portion of the internal heat of the first working fluid through the physical contact with each other

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

separately expanding the first working fluid and the second working fluid in parallel so as to extract work from each component of the two-component working fluid

Methodology Applied
Scientific EffectAdiabatic expansion: Adiabatic Cooling

Implementation Method 3

the internal heat is implemented as condensation heat released from condensation of the second liquid working liquid

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS10968786B2Exploiting condensation heat in heat engines
Publication Date: 2021.04.06 EXENCY LTD
  • US10968786B2 patent drawing
  • US10968786B2 patent drawing
  • US10968786B2 patent drawing

AI summary

An improved heat engine employing a dual-component working fluid and configured to generate internal heat from one component of the working fluid that heats the other component through the physical contact between them such that together with the addition of external heat, the engine advantageously yields enhanced work extraction efficiency through separate, parallel expansion of each of the working fluids.