Dual Fuel Engine Control Assembly Simplifying Valve and Choke Operation

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Solution Overview

Problem

Dual fuel internal combustion engines have complex and inefficient operations for fuel selection, choke adjustment, and flameout control, leading to potential risks such as fuel leaks and engine damage due to independent control of fuel valves and choke systems.

Innovation Solution

A combination control assembly with a dial and turntable system that simplifies the operation by rotating the dial to control both fuel valves and the choke simultaneously, using a disk body, shift lever, and rotating parts to manage fuel flow and air intake, while an indicator panel and biasing spring ensure safe engine shutdown.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If fuel valves and choke systems are controlled independently, then each component can be adjusted separately, but the operation becomes complex and increases the risk of fuel leaks and engine damage

Engineering Contradiction:
Improveoperation simplicityVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines multiple independent control functions (fuel valve control and choke adjustment) into a single integrated control assembly. The control assembly includes a first control component for fuel valves and a second control component for choke, both integrated into one unit that simplifies user operation while maintaining functional separation for safety

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control assembly serves multiple functions simultaneously - it controls both the fuel valves and the choke system through a unified interface. This multi-functional design allows a single control mechanism to manage different aspects of fuel delivery and air intake, reducing operational complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If multiple control components are integrated into one assembly, then operation is simplified, but the device structure becomes more complex

Engineering Contradiction:
Improvecontrol operationVSAvoidcontrol assembly structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control assembly is segmented into distinct functional components - a first control component for fuel valves and a second control component for choke - that are integrated but remain functionally separate. This segmentation allows for simplified operation while managing structural complexity through modular design

Inventive Principle:
Principle #1Segmentation

3Reliability

If fuel valves are not properly controlled, then operation is simpler, but fuel leaks and fire hazards increase

Engineering Contradiction:
Improvefuel valve control reliabilityVSAvoidfuel leak and fire risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The control assembly incorporates preliminary safety measures by designing the fuel valve control to prevent improper operation before hazards can occur. The integrated design ensures that fuel valves are properly controlled during normal operation and can be quickly shut off in emergency situations, preventing fuel leaks and fire hazards

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS10267242B2Combination control assembly of dual fuel internal combustion engine
Publication Date: 2019.04.23 CHAMPION POWER EQUIP
  • US10267242B2 patent drawing
  • US10267242B2 patent drawing
  • US10267242B2 patent drawing

AI summary

A combination control assembly of dual fuel internal combustion engine comprises a dial (2) that can be rotated to manipulate operation of a dual fuel internal combustion engine; a turntable (3) includes a disk body (301) and a shift lever (302), characterized in that the shift lever (302) is settled on the disk body (301); a first rotating part (4) that can be rotated by cooperating with the shift lever (302); a second rotating part (9) that can be rotated by cooperating with the shift lever (302); a first fuel valve (6) opened by the first rotating part (4), a second fuel valve (11) opened by the second rotating part (9). The combination control assembly controls the first fuel valve (6) and the second fuel valve (11), simplifying the manual operation and keeping the engine runs stable.