Dual Fuel Control Burner for Stable Flame Ignition

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Solution Overview

Problem

Conventional outdoor burners face instability in fuel supply, leading to incomplete combustion and excessive flame generation, causing user inconvenience and safety hazards due to variable heat control.

Innovation Solution

A burner with a fuel control part comprising an adaptor, connection housing, inflow fuel control part, and feed fuel control part, which regulate fuel supply through adjustable open degrees and pressure-sensitive valves to ensure constant and uniform fuel discharge to the combustion area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a small amount of fuel is filled in the fuel supply box, then the fuel supply becomes unstable, but adding more fuel may cause excessive fuel supply and large flame generation

Engineering Contradiction:
Improvefuel supply stabilityVSAvoidexcessive flame and red flame
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by introducing a fuel supply control valve that dynamically adjusts the fuel supply rate based on the actual fuel level in the fuel supply box. The control system monitors fuel quantity and modifies the supply parameters to maintain stable combustion, preventing both red flame (incomplete combustion) and excessive flame generation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback control through a control unit that continuously monitors the fuel supply state and adjusts the fuel supply control valve accordingly. When fuel level is low, the system reduces supply to prevent instability; when fuel level is adequate, it maintains optimal supply rate, creating a closed-loop control system that prevents harmful flame conditions.

Inventive Principle:
Principle #23Feedback

2Reliability

If fuel is supplied without precise control, then the burner structure remains simple, but flame combustion becomes unstable and unsafe

Engineering Contradiction:
Improveflame combustion stabilityVSAvoidfuel control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the fuel supply control into distinct functional components: a fuel supply control valve for flow regulation, a control unit for decision-making, and sensors for monitoring. This segmentation allows each component to perform its specific function efficiently, achieving stable combustion control while keeping the overall system design modular and manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a fuel supply control valve as an intermediary device between the fuel source and the combustion chamber. This mediator component precisely regulates fuel flow based on control signals, enabling stable combustion without requiring complex direct control mechanisms, thus balancing reliability with acceptable system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The burner achieves stable flame ignition and enhanced user convenience by micro-controlling fuel supply, preventing red flames and excessive heat, thus ensuring safe and consistent cooking performance.

Implementation Method 1

a pressure interworking valve composed of a pressing part which moves to one side when pressure of feed fuel is applied

Methodology Applied
Scientific EffectPressure: Pressure Increase

Implementation Method 2

a regulator having a return spring for returning the pressure interworking valve to an initial position when the pressure is released

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

a spindle accommodated in the communication space part by being coupled to the coupling member, and having an end portion which controls an open degree of one side of the communication space part communicated with the fuel supply path

Methodology Applied
Scientific EffectMechanical rotation:

Implementation Method 4

a combustion part configured to perform combustion while fuel injected from the fuel inlet is discharged through a flow path

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS9958157B2Burner having fuel control part
Publication Date: 2018.05.01 KOVEA CO LTD
  • US9958157B2 patent drawing
  • US9958157B2 patent drawing
  • US9958157B2 patent drawing

AI summary

A burner includes: an adaptor to which a fuel supply box for supplying fuel is connected, and having a fuel inlet; a combustion part configured to perform combustion while fuel injected from the fuel inlet is discharged through a flow path; a connection housing disposed between the adaptor and the combustion part, having a fuel supply path communicated with the fuel inlet, and configured to feed fuel of the fuel supply box to the combustion part; an inflow fuel control part provided at one side of the connection housing, and configured to control the amount of fuel injected by controlling an open degree of the fuel inlet; and a feed fuel control part provided at another side of the connection housing, and configured to control the amount of fuel supplied to the combustion part by controlling an open degree of one side of the fuel supply path.