Dual-Function Electrical Connector Integrating Switch and Charging

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Solution Overview

Problem

Existing electrical connectors for electronic devices lack miniaturization capabilities and versatility, as they often require separate connectors for charging and switching functions, leading to increased size and cost in small electronic devices.

Innovation Solution

A dual-function electrical connector assembly comprising a first connector with a switch assembly and conductive members, and a second connector with magnetic attraction rings, allowing for 360-degree mating and charging, while integrating switch and charging functions in a single connector, facilitating miniaturization and reducing component count.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate connectors are used for charging and switching functions, then functional reliability is improved, but device size and component count increase

Engineering Contradiction:
Improvefunctional reliabilityVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent combines the charging function (conductive members) and switching function (switch assembly with button) into a single integrated connector structure. The insulating base houses both the switch assembly and conductive members, allowing one connector to perform multiple functions that previously required separate components, thereby reducing device size while maintaining functional reliability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connector is designed with multi-functionality by incorporating both a switch assembly (with button for on/off control) and conductive members (for charging) within the same structural unit. This universal design allows the single connector to serve dual purposes: switching control and electrical charging, eliminating the need for separate dedicated connectors for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If magnetic attraction structure is used, then connection reliability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The magnetic attraction system is segmented into two separate components: a first magnetic attraction ring in the first connector and a second magnetic attraction ring in the second connector. This segmentation allows each magnetic ring to be manufactured and assembled independently into its respective connector housing, simplifying the manufacturing process while maintaining the reliability benefits of magnetic attraction for connection stability

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If 360-degree mating capability is implemented, then ease of operation is improved, but structural complexity increases

Engineering Contradiction:
Improveease of operationVSAvoidstructural complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The connector employs asymmetric magnetic attraction ring placement and conductive member arrangement that enables 360-degree rotational compatibility. The first magnetic attraction ring is positioned on the outer circumference of the mating portion, allowing the connector to be inserted at any rotation angle while maintaining proper alignment through magnetic attraction, thereby achieving universal ease of operation without requiring complex alignment mechanisms

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a compact, reliable, and versatile connector that can function as both a switch and charging connector, saving space and cost in small electronic devices by maintaining a stable magnetic connection during charging and allowing 360-degree compatibility.

Implementation Method 1

the first magnetic attraction ring and the second magnetic attraction ring are magnetically attracted together to maintain electrical connection between the first conductive member and the second conductive member

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS11011870B2First connector, second connector and electrical connector assembly
Publication Date: 2021.05.18 MOLEX INC
  • US11011870B2 patent drawing
  • US11011870B2 patent drawing
  • US11011870B2 patent drawing

AI summary

The present disclosure provides a first connector, a second connector and a connector assembly having the first connector and the second connector. The first connector comprises an insulating base, two first conductive members fixed on the insulating base, a first magnetic attraction ring sheathing the insulating base, and a switch assembly fixed in the insulating base. The second connector comprises an insulating body, two second conductive members fixed on the insulating body, a second magnetic attraction ring sheathing an outer circumference of the insulating body, and a cover further sheathing an outer circumference of the second magnetic attraction ring. The first connector and the second connector can achieve a function of 360 degree mating and charging. The first connector integrates charging function and switch function which can save one connector, save space and cost in a small electronic device, facilitates miniaturization of the electronic device.