Dual Functional-Group Anion Exchange Resin Synthesis

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Solution Overview

Problem

Existing anion exchange resins have limited adsorption capacity for nitrate ions and are ineffective against phytic acid-type organic matter, due to fixed chloromethyl content and competition between nitrate ions and organic matter for adsorption sites, limiting their application in water treatment.

Innovation Solution

A high exchange-capacity anion exchange resin with dual functional-groups is synthesized using chloromethylated polystyrene-divinylbenzene polymer, incorporating both strong base and weak base ion exchange groups, enhancing the resin's capacity to adsorb nitrate ions and phytic acid-type organic matter through primary amination and quaternization reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional quaternization reaction is used on chloromethylated polystyrene-divinylbenzene polymer, then quaternary ammonium groups are formed, but the number of functional groups is limited by the fixed chloromethyl content (16-20% by mass)

Engineering Contradiction:
Improvenumber of quaternary ammonium salt groupsVSAvoidenhancement resistance of chloromethyl content
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The patent segments the functional group formation into two independent stages: first forming primary amine groups through amination reaction, then converting them to quaternary ammonium groups through quaternization. This segmentation allows the first stage to create additional functional group sites beyond the original chloromethyl content, while the second stage activates these sites, thereby increasing the total number of quaternary ammonium groups beyond the limitation of fixed chloromethyl content.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies preliminary action by first introducing primary amine groups onto the polymer matrix through amination reaction before performing quaternization. This preliminary amination creates additional functional group sites that can subsequently be converted to quaternary ammonium groups, allowing the final number of functional groups to exceed the original chloromethyl content limitation.

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If strong base anion exchange resin is used to remove nitrate ions, then nitrate ion adsorption capacity increases, but organic matter competes for adsorption sites reducing effectiveness

Engineering Contradiction:
Improvenitrate ion adsorption capacityVSAvoidorganic matter competition
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by creating resin with non-uniform functional group distribution - specifically incorporating both primary amine groups (weak base) and quaternary ammonium groups (strong base) in specific proportions and locations within the resin matrix. This local differentiation allows weak base groups to selectively bind organic matter while strong base groups maintain nitrate ion adsorption capacity, resolving the competition issue through spatial and functional differentiation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite functional group structure within the anion exchange resin, combining both weak base (primary amine) and strong base (quaternary ammonium) functional groups in a single resin matrix. This composite approach allows the resin to simultaneously exhibit properties of both weak base resins (organic matter removal) and strong base resins (nitrate ion adsorption), eliminating the need to choose between the two.

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If chloromethyl content in polymer is increased to enhance functional group number, then adsorption capacity may improve, but polymer synthesis complexity and cost increase

Engineering Contradiction:
Improvefunctional group numberVSAvoidpolymer synthesis complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent changes the parameter of functional group formation from direct chloromethyl quaternization to a two-step process involving amination followed by quaternization. This parameter change in the synthesis pathway allows functional groups to be introduced through chemical reactions rather than being limited by the physical parameter of chloromethyl content in the polymer, thereby increasing functional group numbers without increasing polymer synthesis complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual functional-groups resin achieves a total exchange capacity of 6.3–7.9 mmol/g, significantly improving nitrate ion and organic matter removal, reducing competitive effects and expanding its application in drinking water treatment, groundwater remediation, and urban sewage treatment.

Implementation Method 1

by primary amination and quaternization, yields the high exchange-capacity anion exchange resin with dual functional-groups

Methodology Applied
Scientific EffectQuaternization reaction: Chemical Bonding

Implementation Method 2

The ion exchange and absorption method is considered the ideal solution because of the advantages of being simple, fast and efficient

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 3

The adsorption capacity for nitrate ions is controlled by the number of functional groups in resin surface

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS9950319B2High exchange-capacity anion exchange resin with dual functional-groups and method of synthesis thereof
Publication Date: 2018.04.24 NANJING UNIV
  • US9950319B2 patent drawing
  • US9950319B2 patent drawing
  • US9950319B2 patent drawing

AI summary

The present disclosed are a high exchange-capacity anion exchange resin with dual functional-groups and method of synthesis thereof. The invention relates to the field of environmental function material synthesis and application. The resin is based on chloromethylated polystyrene-divinylbenzene polymer as matrix, and by primary amination and quaternization, yields an anion exchange resin with dual functional-groups having both a weak base anionic group and a strong base anionic group. The anion exchange resin not only has high adsorption capacity for water-born nitrate ions, but also can effectively squelch natural organic acids such as phytic acid in water, thus simultaneously removing nitrate ions and phytic acid organic matter from water. Therefore, the resin has a broad application potential in the fields of drinking water treatment, groundwater remediation, and advanced urban sewage treatment.