Dual Gas Sensor Segmentation for Concentration Precision

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Solution Overview

Problem

Existing gas sensors face challenges in accurately measuring target gas concentrations, particularly in determining threshold concentrations, due to limitations in sensitivity and error rates across varying concentration bands.

Innovation Solution

A sensor design featuring two separate gas sensitive components with distinct metal oxide semiconductor layers, optimized for specific concentration bands, operating in a transition regime between perturbation and saturation regimes to enhance measurement accuracy and sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single gas sensitive layer is used to measure target gas concentration, then the device complexity is low, but the measurement precision deteriorates across varying concentration bands

Engineering Contradiction:
Improvegas concentration measurement precisionVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the gas sensing function into multiple gas sensitive layers (first gas sensitive layer and second gas sensitive layer), each optimized for different concentration bands. The first layer measures lower concentration bands while the second layer measures higher concentration bands, allowing high precision across the full measurement range without requiring a single complex sensor design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each gas sensitive layer is designed with specific local properties: different thicknesses, different metal oxide semiconductor materials or compositions, and different operating temperatures. These localized optimizations enable each layer to excel at measuring its designated concentration band, improving overall measurement precision while maintaining manageable device complexity

Inventive Principle:
Principle #3Local quality

2Reliability

If the gas sensitive layer operates in saturation regime, then the measurement range is wide, but the sensitivity deteriorates

Engineering Contradiction:
ImprovesensitivityVSAvoidconcentration band coverage
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent segments the concentration measurement range into multiple bands, with each gas sensitive layer responsible for a specific band. This allows each layer to operate in its optimal regime (transition regime for high sensitivity) while collectively covering a wide concentration range, resolving the contradiction between sensitivity and measurement range

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically selects which gas sensitive layer to use based on the current concentration level. By switching between layers operating in transition regime, the system maintains high sensitivity across the full measurement range while adapting to different concentration conditions, rather than being stuck in a fixed saturation regime

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor achieves improved measurement accuracy and reduced error rates by optimizing each gas sensitive component for its respective concentration band, with n-doped or p-doped metal oxide semiconductor materials showing increased sensitivity to oxidizing or reducing gases like ozone and nitrogen dioxide.

Implementation Method 1

one or more heating elements configured to heat the first gas sensitive layer and the second gas sensitive layer

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

Gas sensors are based on the concept that gaseous analytes interact with a gas sensitive layer, in particular a metal oxide layer, at elevated temperatures of the gas sensitive layer in the range of more than 100° Celsius. As a result of a catalytic reaction between the gaseous analyte and the gas sensitive layer, the conductivity of the gas sensitive layer may change

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

n-doped or p-doped metal oxide semiconductor materials showing increased sensitivity to oxidizing or reducing gases like ozone and nitrogen dioxide

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 4

n-doped or p-doped metal oxide semiconductor materials showing increased sensitivity to oxidizing or reducing gases like ozone and nitrogen dioxide

Methodology Applied
Scientific EffectReduction: Reduction

Data Source

PatentEP3382380B1Sensor and sensing method for measuring a target gas concentration in ambient air
Publication Date: 2020.04.29 SENSIRION AG
  • EP3382380B1 patent drawingFigure 1A~1C
  • EP3382380B1 patent drawingFigure 2a~2c
  • EP3382380B1 patent drawingFigure 3~5

AI summary

The disclosure relates to a sensor for measuring a gas concentration of a target gas in a sample of ambient air. The sensor comprises a first gas sensitive component (110) comprising a first gas sensitive layer (111) being arranged between a first pair of measuring electrodes (160), a second gas sensitive component (120) comprising a second gas sensitive layer (121) being arranged between a second pair of measuring electrodes (161) and one or more heating elements (135) to heat the first gas sensitive layer (111) and the second gas sensitive layer (121). The first gas sensitive component (110) is configured to measure the gas concentration of the target gas in a first concentration band and the second gas sensitive component (120) is configured to measure the gas concentration of the target gas in a second concentration band. Further aspects of the disclosure relate to a corresponding method, a computer program product and an electronic device.