Dual-Gate Oxide Semiconductor Transistors With Stable Low Off-State Current

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Solution Overview

Problem

Transistors using oxide semiconductors face challenges with low field-effect mobility, high off-state current, and unstable electrical characteristics due to variations in stoichiometric composition and hydrogen bonding, which are exacerbated by the demand for higher definition and larger screens in display devices.

Innovation Solution

A semiconductor device is developed with transistors featuring an intrinsic or substantially intrinsic oxide semiconductor layer containing a crystalline region in the surface portion, utilizing a dual-gate structure with conductive films on opposite sides separated by insulating films to control channel formation and reduce off-state current, and employing a manufacturing method that includes dehydration or dehydrogenation to stabilize the oxide semiconductor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If oxide semiconductor is used to form transistor, then field-effect mobility is improved compared to amorphous silicon, but field-effect mobility remains lower than polycrystalline silicon

Engineering Contradiction:
Improvefield-effect mobilityVSAvoidelectrical characteristics stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent changes the physical and chemical parameters of the oxide semiconductor by controlling oxygen content (creating oxygen deficiency) and carbon content (adding carbon atoms) to transform the material from amorphous to crystalline structure, achieving high field-effect mobility while maintaining electrical stability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite structure by combining oxide semiconductor with specific carbon content and controlled oxygen deficiency, forming a new material phase that exhibits both high mobility and stable electrical characteristics

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If higher definition display is implemented, then image quality is improved, but the number of pixels increases significantly reducing writing time per pixel

Engineering Contradiction:
Improvedisplay resolutionVSAvoidwriting time per pixel
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary anti-action by forming a crystalline region in the surface portion of the oxide semiconductor layer before transistor operation, which pre-establishes high mobility channels that enable fast switching speeds necessary for high-definition displays with reduced writing time per pixel

Inventive Principle:
Principle #9Preliminary anti-action

3Ease of manufacture

If oxide semiconductor layer is formed with standard composition, then manufacturing is simplified, but electrical conductivity becomes unstable due to oxygen excess or deficiency

Engineering Contradiction:
Improveformation process simplicityVSAvoidelectrical conductivity stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent deliberately changes the compositional parameters by introducing controlled oxygen deficiency and carbon content into the oxide semiconductor layer, transforming it into a crystalline phase that exhibits stable electrical conductivity while remaining compatible with existing manufacturing processes

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If hydrogen enters oxide semiconductor during thin film formation, then film formation is facilitated, but O-H bonds form creating electron donors that change electric conductivity

Engineering Contradiction:
Improvethin film formation easeVSAvoidelectric conductivity stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent converts the harmful effect of hydrogen (which forms unstable O-H bonds) into a beneficial outcome by controlling the overall composition to create a crystalline oxide semiconductor structure where the hydrogen's presence is accommodated within a stable crystalline framework, eliminating the instability caused by O-H bonding

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances transistor performance with improved dynamic characteristics, reduced off-state current, and stable electrical properties, enabling higher operation speed and reduced power consumption, suitable for large and high-definition display devices.

Implementation Method 1

performing dehydration or dehydrogenation to stabilize the oxide semiconductor

Methodology Applied
Scientific EffectDehydration:

Implementation Method 2

performing dehydration or dehydrogenation to stabilize the oxide semiconductor

Methodology Applied
Scientific EffectDehydrogenation:

Implementation Method 3

an oxide semiconductor layer which is intrinsic or substantially intrinsic and includes a crystalline region in a surface portion

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Data Source

PatentUS20260006919A1Semiconductor device and manufacturing method thereof
Publication Date: 2026.01.01 SEMICON ENERGY LAB CO LTD
  • US20260006919A1 patent drawing
  • US20260006919A1 patent drawing
  • US20260006919A1 patent drawing

AI summary

An oxide semiconductor layer which is intrinsic or substantially intrinsic and includes a crystalline region in a surface portion of the oxide semiconductor layer is used for the transistors. An intrinsic or substantially intrinsic semiconductor from which an impurity which is to be an electron donor (donor) is removed from an oxide semiconductor and which has a larger energy gap than a silicon semiconductor is used. Electrical characteristics of the transistors can be controlled by controlling the potential of a pair of conductive films which are provided on opposite sides from each other with respect to the oxide semiconductor layer, each with an insulating film arranged therebetween, so that the position of a channel formed in the oxide semiconductor layer is determined.