Backlight with Dual Green LEDs for Color Reproducibility

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Solution Overview

Problem

The yield of light-emitting devices using only green light-emitting elements is poor due to variations in wavelength, leading to challenges in achieving desired color reproducibility and high production costs.

Innovation Solution

A light-emitting device comprising a blue light-emitting element, two green light-emitting elements with specific peak wavelength ranges, and a red phosphor or light-emitting element, where at least one green light-emitting element is connected in series to the blue light-emitting element, and the phosphor converts blue light into red light, ensuring good color reproducibility and reduced production costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If only green light-emitting elements are used, then device complexity is reduced, but manufacturing precision deteriorates due to wavelength variations

Engineering Contradiction:
Improvestructure complexityVSAvoidwavelength uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The green light-emitting element is segmented into two separate elements with different peak wavelengths (first green light-emitting element with peak wavelength Y, second green light-emitting element with peak wavelength Z). This segmentation allows each element to have specialized wavelength characteristics, improving overall color reproducibility while maintaining manageable device complexity through modular design.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If multiple light-emitting elements with different wavelengths are used, then color reproducibility is improved, but device complexity increases

Engineering Contradiction:
Improvecolor reproducibilityVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The light-emitting device is segmented into distinct functional modules: blue light-emitting element, first green light-emitting element, second green light-emitting element, and red light-emitting element. Each module targets a specific wavelength range, enabling precise color control while organizing complexity into manageable segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The blue light-emitting element serves multiple functions: it provides blue light directly and acts as a pump source for exciting the yellow phosphor. This multi-functionality reduces the need for separate dedicated components, thereby improving color reproducibility without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If multiple light-emitting elements with different wavelengths are used, then color reproducibility is improved, but production cost increases

Engineering Contradiction:
Improvecolor reproducibilityVSAvoidproduction cost
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The blue light-emitting element performs dual functions as both a direct blue light source and a pump source for yellow phosphor excitation. This multi-functionality reduces the total number of required light-emitting elements, thereby improving color reproducibility while controlling production costs through component consolidation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Manufacturing precision

If green light-emitting elements with specific wavelength ranges are used, then color reproducibility is improved, but manufacturing difficulty increases

Engineering Contradiction:
Improvecolor reproducibilityVSAvoidmanufacturing difficulty
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent specifies precise peak wavelength ranges for each light-emitting element (blue: 430-490 nm, first green: 490-nm to X nm, second green: X+10 nm to 570 nm, red: 600-680 nm). By controlling these wavelength parameters within defined ranges, the invention achieves improved color reproducibility while providing clear manufacturing specifications that facilitate production within controlled tolerances.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves improved color reproducibility and lower production costs by using a combination of blue, green, and red light-emitting elements with specific wavelength ranges, enhancing the yield and color uniformity of light-emitting devices.

Implementation Method 1

a phosphor or a fourth light-emitting element... The phosphor... has a peak wavelength in a range from 580 nm to 680 nm

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS10274667B2Light-emitting device with two green light-emitting elements with different peak wavelengths and backlight including light-emitting device
Publication Date: 2019.04.30 NICHIA CORP
  • US10274667B2 patent drawing
  • US10274667B2 patent drawing
  • US10274667B2 patent drawing

AI summary

A light-emitting device includes: one or more first light-emitting elements each having a peak wavelength in a range from 430 nm to less than 490 nm; a second light-emitting element having a peak wavelength Y in a range from 490 nm to less than a wavelength X; a third light-emitting element having a peak wavelength Z in a range from more than the wavelength X to 570 nm; and a phosphor or a fourth light-emitting element having a peak wavelength in a range from 580 nm to 680 nm. At least one of the second and third light-emitting elements is connected to at least one of the first light-emitting elements in series. The wavelength X is in a range from more than 490 nm to less than 570 nm with an absolute value of difference between |X−Y| and |X−Z| being 10 nm or less.