Dual Ground Bar Connector With Bridge For High-Speed Signal Integrity

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Solution Overview

Problem

Current high-frequency electrical connectors, such as those disclosed in US Pat. No. US2009/0221165, fail to achieve optimal performance beyond 12 Gbps due to inadequate ground contact configurations, which limit their high-frequency capabilities.

Innovation Solution

The electrical connector design includes an insulating housing with signal contacts arranged in differential pairs, separated by ground contacts, and utilizes two ground bars connected by bridges to form closed circuits, reducing voltage distribution and crosstalk, thereby enhancing high-frequency performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single ground bar is used to connect ground contacts, then the device complexity is reduced, but the high-frequency performance deteriorates due to voltage distribution and crosstalk

Engineering Contradiction:
Improveground bar configurationVSAvoidhigh-frequency performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The single ground bar is segmented into a first ground bar and a second ground bar, which are electrically connected through bridges. This segmentation reduces voltage distribution along the ground path and minimizes crosstalk between adjacent differential signal pairs, thereby improving high-frequency performance while maintaining reasonable device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ground connection structure is extended from a single-dimensional ground bar to a two-dimensional configuration with two ground bars connected by bridges. This dimensional change creates multiple ground paths, reducing impedance and improving signal integrity at high frequencies

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-generated harmful factors

If ground contacts are placed between differential signal pairs, then crosstalk is reduced, but the device complexity increases due to additional ground contacts and ground bar structure

Engineering Contradiction:
ImprovecrosstalkVSAvoidground contact configuration
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

Multiple ground contacts are merged into a continuous ground connection system through the first and second ground bars. The bridges electrically connect these ground bars, creating a unified ground structure that effectively shields differential signal pairs while managing the complexity through integrated design

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves high-frequency performance by reducing crosstalk and voltage distribution, enabling the electrical connector to handle higher data rates effectively.

Implementation Method 1

A first ground bar connects each ground contact to form a first electrical connection. A second ground bar connects each ground contact to form a second electrical connection. The first ground bar is electrically connected to the second ground bar through at least a bridge.

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS8944849B1Electrical connector with two ground bars connecting each other
Publication Date: 2015.02.03 HON HAI PRECISION INDUSTRY CO LTD
  • US8944849B1 patent drawing
  • US8944849B1 patent drawing
  • US8944849B1 patent drawing

AI summary

An electrical connector includes an insulating housing and a plurality of contacts. The contacts include a plurality of signal contacts arranged in differential signal pairs and a plurality of ground contacts. Differential signal pairs are separated by signal contacts. A first ground bar connects each ground contact to form a first electrical connection. A second ground bar connects each ground contact to form a second electrical connection. The first ground bar is electrically connected to the second ground bar through at least a bridge.