Dual-Heat Air Conditioning Control for Temperature-Based Efficiency

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Solution Overview

Problem

Conventional air conditioning systems equipped with a gas furnace unit and a heat pump unit face challenges in achieving superior energy efficiency as they often operate one unit alone, leading to suboptimal energy performance.

Innovation Solution

An air conditioning system with a heat pump unit, a gas furnace unit, and a controller that selects between operating modes based on outside air temperature, allowing for the simultaneous operation of both units when energy efficiency is superior, ensuring optimal energy usage by adjusting operating capacities dynamically.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If one heat source unit (gas furnace or heat pump) operates alone, then the system structure is simple and easy to control, but energy efficiency deteriorates because the system cannot adapt to changing outside air temperature conditions

Engineering Contradiction:
Improvesystem structureVSAvoidenergy efficiency
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The system dynamically switches between single-unit operation, dual-unit operation, and unit selection based on outside air temperature conditions. The controller adjusts the operating state of heat source units in real-time, transitioning from static single-unit operation to dynamic adaptive operation that optimizes energy efficiency across different temperature ranges.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (which heat source unit operates and in what combination) based on the parameter of outside air temperature. By monitoring temperature changes and adjusting the operational state accordingly, the system achieves superior energy efficiency in varying environmental conditions.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the system always operates the heat pump unit alone, then energy efficiency is improved in mild weather conditions, but reliability deteriorates when outside air temperature drops below the heat pump's effective operating range

Engineering Contradiction:
Improveenergy efficiencyVSAvoidheating reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The gas furnace unit acts as an intermediary or backup heat source when the heat pump unit cannot operate effectively at low temperatures. The system uses the gas furnace to supplement or replace the heat pump during cold weather, ensuring continuous reliable heating while maintaining energy efficiency when conditions permit heat pump operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If both heat source units operate simultaneously, then energy efficiency is improved by adapting to temperature conditions, but device complexity increases due to coordinated control requirements

Engineering Contradiction:
Improveenergy efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The controller simplifies the coordination complexity by using outside air temperature as the primary decision parameter. Based on temperature thresholds, the controller automatically determines whether to operate the heat pump alone, the gas furnace alone, or both units together, eliminating the need for complex real-time optimization algorithms while achieving energy efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system maintains energy efficiency by selecting the most efficient operating mode based on temperature changes, reducing energy consumption and enhancing comfort by adjusting operating capacities in real-time.

Implementation Method 1

a heat pump unit (40)

Methodology Applied
Scientific EffectHeat pump cycle: Heat Exchanger

Implementation Method 2

a gas furnace unit (30)

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 3

a blower, and a controller (60). The blower generates an air flow

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS10371393B2Air conditioning system
Publication Date: 2019.08.06 DAIKIN INDUSTRIES LTD
  • US10371393B2 patent drawing
  • US10371393B2 patent drawing
  • US10371393B2 patent drawing

AI summary

An air conditioning system includes a heat pump having a refrigerant radiator, a gas furnace unit having a heating section to heat passing air, a blower generating air flow through the radiator and the heating section, and a controller controlling operation of the heat pump unit, the gas furnace unit, and the blower. The controller has a first operating mode in which the gas furnace unit operates alone as a heat source unit, a second operating mode in which the heat pump unit operates alone as a heat source unit, and a third operating mode in which the gas furnace unit and the heat pump unit operate at the same time as a heat source unit. The controller is configured to select the operating modes based on a parameter relating to outside air temperature that is the temperature of outside air.