Dual Hinged Safety Sign Device with Flexible Arm

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Solution Overview

Problem

Existing school bus safety devices, such as stop signal arms, face challenges in enhancing visibility and durability, particularly in withstanding impacts from errant vehicles, and existing solutions like breakaway frames can be costly to repair and may not adequately prevent vehicles from passing stopped buses.

Innovation Solution

A safety sign device with dual hinged signs and a flexible arm that extends and retracts, featuring a spring-based elastic base and LED visual indicators, which enhances visibility and flexibility to impact, and can be retrofitted onto existing stop signal devices, with motors to toggle positions and retention devices to secure the arm.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a conventional stop signal arm is used, then the device is simple and cost-effective, but the visibility is insufficient and it cannot adequately prevent vehicles from passing stopped buses

Engineering Contradiction:
ImprovevisibilityVSAvoiddevice complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into a single integrated stop signal device: the housing serves as both structural support and mounting platform, the arm provides both extension and visual indication through reflective surfaces, and the LED array integrates illumination and visibility enhancement. This merging approach improves visibility without proportionally increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs reflective surfaces on the arm that change apparent color or brightness based on light angle and intensity, enhancing visibility to motorists. The reflective material properties create dynamic visual effects that improve detection distance without requiring additional active illumination components.

Inventive Principle:
Principle #32Color changes

2Strength

If a breakaway frame is used to withstand impacts, then the device can protect against vehicle strikes, but the repair costs are high and the device may not adequately prevent passing

Engineering Contradiction:
Improveimpact resistanceVSAvoidrepair cost
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

The patent incorporates energy-absorbing elements within the housing structure that are pre-positioned to cushion impact forces from errant vehicles. This beforehand cushioning protects critical components like the LED array and circuitry from damage during vehicle strikes, reducing repair costs while maintaining impact resistance.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The housing incorporates flexible or semi-flexible structural elements that can deform elastically under impact loads, absorbing energy without permanent damage. This flexibility allows the device to withstand vehicle strikes while remaining cost-effective to repair or replace, avoiding the high costs associated with rigid breakaway frame systems.

Inventive Principle:
Principle #30Flexible shells and thin films

3Length of moving object

If the stop signal arm extends further into the adjacent lane, then it reduces instances of motorists passing, but it increases the risk of impact from errant vehicles

Engineering Contradiction:
Improveextension lengthVSAvoidimpact risk
Core Design Contradiction:
Length of moving objectVSObject-affected harmful factors

Solution Approach 1:

The arm is constructed with flexible materials or structural design that allows it to bend or deflect upon impact with errant vehicles. This flexibility reduces the harmful effects of collision while maintaining the extended length needed to effectively block passing motorists, resolving the contradiction between extension length and impact risk.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent designs the arm and housing to convert impact energy from vehicle strikes into beneficial effects: the flexible structure dissipates impact energy through controlled deformation, while the reflective surfaces and LED array continue to provide visual warnings even after minor collisions, turning potential damage into ongoing safety functionality.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The safety sign device improves visibility and durability, reduces damage from impacts, and is cost-effective, making it easier to retrofit and more effective in preventing vehicles from passing stopped buses, while being resistant to damage and easy to maintain.

Implementation Method 1

The first flexible arm may comprise an elastic base coupled between the elongate housing and the first sign. For example, the elastic base may comprise a spring.

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

the first flexible arm being substantially parallel to the first sign. Helpfully, the flexible arm enhances visibility, and readily flexes to impact from errant vehicles.

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

The plurality of visual indicators may comprise a plurality of light emitting diodes (LEDs).

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Data Source

PatentUS10062309B1Safety sign device with dual signs and related methods
Publication Date: 2018.08.28 SAFELY CROSS LLC
  • US10062309B1 patent drawing
  • US10062309B1 patent drawing
  • US10062309B1 patent drawing

AI summary

A safety sign device for a vehicle may include a first sign having proximal and distal ends, and a first hinge being coupled to the proximal end of the first sign, the first hinge being coupled to a side of the vehicle. The safety sign device may include a second hinge being coupled to the distal end of the first sign, a second sign having a medial portion coupled to the second hinge, and an arm coupled between the second sign and the side of the vehicle and configured to extend and retract the first and second signs between a retracted position and an extended position. The first and second signs may be transverse to each other in the extended position, and be flat against the side of the vehicle in the retracted position. The safety sign device may include a first flexible arm coupled to the first sign.