Dual Ignition Sources for Reliable Engine Combustion

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Solution Overview

Problem

Internal combustion engines face unreliable fuel ignition due to conditions such as cold start, engine knock, and lean combustion mixtures, which current technologies fail to address effectively.

Innovation Solution

An engine control unit manages dual ignition sources in internal combustion engines, allowing independent operation of a first ignition device in the pre-combustion chamber and a second in the main combustion chamber, adjusting ignition based on detected combustion conditions to ensure reliable fuel ignition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a pre-combustion chamber device is used to reduce emissions and improve performance, then engine emissions are reduced and performance is improved, but unreliable ignition of fuel can occur under certain conditions such as cold start, engine knock, and lean combustion mixture

Engineering Contradiction:
Improvefuel ignition reliabilityVSAvoidadaptability to various combustion conditions
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The combustion chamber is segmented into a pre-combustion chamber and a main combustion chamber, each with its own ignition device. This segmentation allows independent control of ignition timing and location in different chamber regions, enabling the system to adapt to various combustion conditions (cold start, knock, lean mixture) by selectively activating appropriate ignition sources.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes ignition parameters dynamically by selecting different ignition devices (pre-combustion chamber ignition device or main combustion chamber ignition device) based on detected combustion conditions. The control unit monitors conditions such as cold start, engine knock, and mixture leaness, and adjusts ignition strategy accordingly to maintain reliable ignition across varying operating conditions.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If dual ignition devices are implemented with independent control, then reliable ignition across various conditions is achieved, but device complexity increases

Engineering Contradiction:
Improvefuel ignition reliabilityVSAvoidignition system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Both ignition devices are designed with multi-functionality to handle various combustion conditions. The pre-combustion chamber ignition device can serve as a primary ignition source under normal conditions, while also acting as a backup or primary source under adverse conditions (cold start, knock, lean mixture). This universal design reduces the need for entirely separate specialized systems for different conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control unit automatically monitors combustion conditions and selects the appropriate ignition device without requiring external intervention or complex manual control systems. The system self-adjusts ignition strategy based on real-time condition monitoring, simplifying the control architecture while maintaining reliability across varying conditions.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures reliable fuel ignition across various engine conditions by dynamically controlling the ignition devices, improving engine performance and reducing emissions.

Implementation Method 1

a first ignition device for igniting fuel in a pre-combustion chamber of a cylinder

Methodology Applied
Scientific EffectElectrical discharge ignition: Electric Spark

Implementation Method 2

a second ignition device for igniting fuel in a main combustion chamber of the cylinder

Methodology Applied
Scientific EffectElectrical discharge ignition: Electric Spark

Implementation Method 3

The engine control unit determines an occurrence of a first combustion condition and in response thereto

Methodology Applied
Scientific EffectIonization detection: Ionisation

Data Source

PatentUS11118555B2Apparatus and system for dual ignition sources for a vehicle
Publication Date: 2021.09.14 CUMMINS INC
  • US11118555B2 patent drawing
  • US11118555B2 patent drawing
  • US11118555B2 patent drawing

AI summary

Apparatuses, methods, and systems for igniting fuel for an internal combustion engine, an ignition system include a first ignition device associated with a pre-combustion chamber of a cylinder and a second ignition device associated with a main combustion chamber of the cylinder. An engine control unit is operably connected to both the engine and the ignition system to ignite fuel for the cylinder with the first ignition device independently of igniting fuel with the second ignition device. The engine control unit determines an occurrence of a combustion condition and in response thereto (i) ignites fuel for combustion with both the first and the second ignition devices or (ii) ignites fuel for combustion only with the second ignition device. The engine control unit determines a second combustion condition and in response thereto ignites fuel only with the first ignition device.