Dual Impeller Water Pump for Electronic Component Cooling

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Solution Overview

Problem

Conventional water pumps for electronic component cooling systems suffer from low thermal exchange efficiency and motor overload due to inefficient fluid circulation and turbulence, leading to suboptimal heat transfer and potential motor overload.

Innovation Solution

A water pump design with separate inlet and outlet chambers and impellers positioned above the thermal exchange base, allowing simultaneous push and suction actions to minimize turbulence and enhance fluid velocity, while a base cover isolates chambers to prevent thermal energy mixing and improve efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single impeller is used to push working fluid through the thermal exchange base, then the structure is simple, but thermal exchange efficiency is low due to turbulence flow and inefficient circulation

Engineering Contradiction:
ImprovestructureVSAvoidthermal exchange efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The pump chamber is divided into a first chamber and a second chamber, with separate first and second impellers in each chamber. This segmentation allows independent control of push and suction actions, eliminating turbulence flow and improving thermal exchange efficiency without excessive structural complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines push action and suction action into a single integrated pump structure with two chambers working simultaneously. This merging achieves efficient circulation while maintaining structural compactness

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If the thermal exchange chamber is separated from the pump chamber with a passage, then the structure is modular, but working fluid becomes congested causing low thermal exchange efficiency and motor overload

Engineering Contradiction:
Improvechamber separationVSAvoidmotor load
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The pump chamber is segmented into two chambers with separate impellers that directly act on the thermal exchange base. This eliminates congested passages and reduces motor load while maintaining modular benefits

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dual impeller configuration enables continuous push and suction actions without interruption or congestion, ensuring smooth fluid flow and preventing motor overload

Inventive Principle:
Principle #20Continuity of useful action

3Ease of operation

If impellers are positioned away from the thermal exchange base, then the chambers are easily accessible, but fluid velocity decreases and residual fluid remains on the base

Engineering Contradiction:
Improvechamber accessibilityVSAvoidfluid velocity
Core Design Contradiction:
Ease of operationVSSpeed

Solution Approach 1:

The impellers are positioned in the vertical dimension directly above the thermal exchange base channels, allowing them to act directly on the fluid without horizontal distance loss. This maximizes fluid velocity while maintaining chamber accessibility

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Device complexity

If inlet and outlet chambers are not isolated, then the structure is simpler, but thermal energy mixing occurs reducing thermal exchange efficiency

Engineering Contradiction:
Improvechamber structureVSAvoidthermal exchange efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The pump chamber is segmented into inlet and outlet chambers separated by a partition, preventing thermal energy mixing while maintaining structural simplicity. This segmentation directly improves thermal exchange efficiency

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables efficient heat exchange by minimizing turbulence and residual fluid, increasing fluid velocity, and preventing thermal energy mixing, thereby enhancing thermal exchange efficiency and reducing motor load.

Implementation Method 1

an inlet impeller rotatable about a first shaft to push the cooling water to a top surface of the thermal exchange base; an outlet impeller rotatable about a second shaft to draw the cooling water from the top surface of the thermal exchange base

Methodology Applied
Scientific EffectImpeller: Impeller

Implementation Method 2

a thermal exchange base on which a plurality of channels are formed in an upper surface, so that the cooling water flows through the plurality of channels to perform thermal exchange

Methodology Applied
Scientific EffectThermal exchange: Heat Exchanger

Data Source

PatentUS11445634B2Water pump for water cooler for electronic component
Publication Date: 2022.09.13 ZALMAN TECH CO LTD
  • US11445634B2 patent drawing
  • US11445634B2 patent drawing
  • US11445634B2 patent drawing

AI summary

A pushing action and a suction action are simultaneously performed on a working fluid passing through a heat transfer base, such that a heat exchange of cooling water can be efficiently performed, according to one embodiment of the present invention. To this end, a water pump for a water cooler for an electronic component, according to one embodiment of the present invention, comprises: a heat transfer base which is positioned at a lower portion and has an upper surface provided with a plurality of channels through which cooling water flows so as to exchange heat with the flowing cooling water; a base cover which is positioned at an upper portion of the heat transfer base so as to cover the top portions of the plurality of channels and has a first through hole and a second through hole vertically penetrating therethrough formed with a predetermined space from each other, wherein a first shaft fixing portion and a second shaft fixing portion are formed in the centers of the first and second through holes, respectively; an inlet impeller which rotates around a first shaft vertically installed on the first shaft fixing portion and pushes the cooling water to the upper surface of the heat transfer base; a discharge impeller which rotates about a second shaft vertically installed on the second shaft fixing portion and sucks the cooling water from the upper surface of the heat transfer base; a chamber portion, positioned at an upper portion of the heat transfer base, which has an inlet chamber and discharge chamber and has an inlet port communicating with the inlet chamber and a discharge port communicating with the discharge chamber formed on one side thereof, wherein the inlet chamber and the discharge chamber accommodate the inlet impeller and the discharge impeller thereinside, respectively; and a driving part including a first motor stator positioned above the inlet chamber and a second motor stator positioned above the discharge chamber.