Dual-Index Waveguide Stack for Bright, Low-Crosstalk Virtual Images

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Solution Overview

Problem

Conventional image light guide arrangements face challenges in achieving desired virtual image brightness and resolution while managing bulk and cost, with limitations in diffraction and propagation of certain wavelengths of light.

Innovation Solution

An image light guide system comprising a first and second waveguide with in-coupling and out-coupling diffractive optics, each optimized for specific wavelength ranges, allowing angularly encoded and decoded light propagation to enhance brightness and resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional image light guide arrangements are used to reduce bulk and cost, then device size and price are reduced, but image resolution and brightness are compromised

Engineering Contradiction:
ImprovebulkVSAvoidimage resolution
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent divides the light guide system into multiple separate waveguides, each optimized for specific wavelength ranges. This segmentation allows each waveguide to be optimized for its specific function while maintaining overall system compactness, resolving the contradiction between reduced bulk and maintained image resolution.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each waveguide is designed with specific local properties tailored to its wavelength range optimization. The in-coupling and out-coupling diffractive optics are strategically positioned and designed with specific local characteristics to maximize light extraction and coupling efficiency for their respective wavelength ranges, thereby maintaining high image quality despite reduced bulk.

Inventive Principle:
Principle #3Local quality

2Volume of moving object

If conventional image light guide arrangements are used to reduce bulk and cost, then device size and price are reduced, but virtual image brightness is compromised

Engineering Contradiction:
ImprovebulkVSAvoidvirtual image brightness
Core Design Contradiction:
Volume of moving objectVSIllumination intensity

Solution Approach 1:

By segmenting the light guide into multiple wavelength-specific waveguides, each waveguide can be optimized for its specific wavelength range, maximizing light extraction efficiency and contributing to overall virtual image brightness while maintaining compact device size.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs diffractive optics with specific coupling angles and waveguide thicknesses tailored to each wavelength range. These parameter optimizations maximize light extraction efficiency for each wavelength, thereby enhancing virtual image brightness despite reduced bulk.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If conventional image light guide arrangements are used, then device complexity is reduced, but diffraction and propagation of certain wavelengths are underperforming

Engineering Contradiction:
Improvesystem complexityVSAvoidwavelength performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system segments the optical path into separate waveguides for different wavelength ranges, allowing each waveguide to be optimized for its specific wavelength performance. This segmentation improves wavelength-specific diffraction and propagation while maintaining manageable system complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each waveguide and its associated diffractive optics are designed with local quality optimizations tailored to its wavelength range. The in-coupling and out-coupling optics are specifically designed to maximize efficiency for their respective wavelengths, ensuring reliable performance across all wavelength ranges.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system improves polychromatic image-bearing light output intensity and reduces crosstalk between wavelength ranges, maintaining image quality and reducing bulk and cost.

Implementation Method 1

a first in-coupling diffractive optic formed along the first waveguide, wherein the first in-coupling diffractive optic is arranged to diffract image-bearing light beams of a first wavelength range into the first waveguide in an angularly encoded form

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

An optical image light guide may convey image-bearing light to a viewer in a narrow space for directing the virtual image to the viewer's pupil

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS20250334809A1Dual index waveguide stack
Publication Date: 2025.10.30 VUZIX CORP
  • US20250334809A1 patent drawing
  • US20250334809A1 patent drawing
  • US20250334809A1 patent drawing

AI summary

An image light guide system for conveying a virtual image that includes a first waveguide having a first refractive index and a second waveguide having a second refractive index. The first waveguide includes diffractive optics arranged to in-couple and out-couple image-bearing light beams of a first wavelength range. The second waveguide includes diffractive optics arranged to in-couple and out-couple image-bearing light beams of at least a second wavelength range. An image light guide system for conveying a virtual image that includes a first waveguide having a first refractive index and a second waveguide having a second refractive index. The first waveguide includes diffractive optics arranged to in-couple and out-couple image-bearing light beams of a first wavelength range. The second waveguide includes diffractive optics arranged to in-couple and out-couple image-bearing light beams of at least a second wavelength range.