Dual Injector Combustion System for Lean-Burn Engine Emissions

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Solution Overview

Problem

Internal combustion engines face inefficiencies in fuel burn due to short combustion times and inadequate air-fuel mixtures, leading to higher emissions of pollutants like hydrocarbons, carbon monoxide, and carbon dioxide, as existing injection systems fail to effectively flush out unburned fuel from the exhaust.

Innovation Solution

The implementation of both intake and exhaust injectors within the engine, using oxidizing fluids like fresh air, oxygen, or water to create a lean-burn mixture and ensure complete fuel combustion, with the exhaust injectors targeting the exhaust manifold to oxidize unburned fuel and reduce emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If traditional injection systems are used, then the engine structure remains simple, but fuel burn is incomplete and emissions are high

Engineering Contradiction:
ImproveemissionsVSAvoidinjection system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The injection system is segmented into multiple independent injectors positioned at different locations (intake port, combustion chamber, exhaust port) to address different aspects of fuel combustion and emission control separately, allowing complete fuel oxidation without requiring a single complex injection system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Oxidizing fluid is injected into the exhaust port after combustion to continue oxidizing unburned fuel in the exhaust gases, performing the oxidation action after the main combustion event to reduce emissions without interfering with the primary combustion process

Inventive Principle:
Principle #10Preliminary action

2Object-generated harmful factors

If more oxidizing fluid is injected to improve fuel burn, then emissions are reduced, but the device complexity increases

Engineering Contradiction:
Improvepollutant emissionsVSAvoidnumber of injectors
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The oxidizing fluid injection system serves multiple functions: improving combustion efficiency in the combustion chamber and reducing emissions in the exhaust port, allowing a single system design to address both performance and environmental concerns simultaneously

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If fuel injection is increased to improve combustion, then power output increases, but burn time becomes insufficient at high RPM

Engineering Contradiction:
Improveengine power outputVSAvoidfuel burn time
Core Design Contradiction:
PowerVSDuration of action of moving object

Solution Approach 1:

The oxidizing fluid injection continues throughout the exhaust stroke, providing continuous oxidation of unburned fuel after the main combustion event, effectively extending the useful combustion action beyond the traditional combustion stroke to compensate for short burn times at high RPM

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances engine efficiency, extends engine life, and significantly reduces emissions by ensuring a more complete fuel burn and continuous oxidation of unburned fuel within the exhaust system, resulting in cleaner exhaust gases.

Implementation Method 1

injecting a fluid into the combustion chamber... using oxidizing fluids like fresh air, oxygen, or water to create a lean-burn mixture and ensure complete fuel combustion

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

exhaust injectors targeting the exhaust manifold to oxidize unburned fuel and reduce emissions

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS10539080B2Internal combustion engine injection system
Publication Date: 2020.01.21 CHARGO PETER
  • US10539080B2 patent drawing
  • US10539080B2 patent drawing
  • US10539080B2 patent drawing

AI summary

The present invention provides, in an internal combustion engine of the type including: a combustion cylinder having a combustion chamber; an intake port in fluid communication with the combustion chamber; an intake valve for opening and closing the intake port; an exhaust port in fluid communication with the combustion chamber; and an exhaust valve for opening and closing the exhaust portion; the improvement comprising: (a) at least one intake injector disposed within the intake port for injecting a fluid into the combustion chamber; (b) at least one exhaust injector disposed within the exhaust port for injecting a fluid toward the exhaust valve; and (c) means for controlling the at least one intake injector and the at least one exhaust injector.