Dual Inverter Switching Synchronization for Motor Stability

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Solution Overview

Problem

In double-ended inverter drive systems for rotating electric machines, asynchronous information recognition and control timings between inverters can lead to deviation in switching timings, resulting in unexpected zero voltage vectors and unstable motor behavior, reducing the machine's output and stability.

Innovation Solution

A control apparatus synchronizes switching timings between two inverters using synchronization information, such as rotation angle or clock signals, to ensure synchronized control signals are generated and applied, preventing deviations and maintaining stable operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If asynchronous control is used between inverters, then device complexity is reduced, but switching timing deviation occurs causing unstable motor behavior

Engineering Contradiction:
Improvecontrol system complexityVSAvoidmotor operation stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent uses feedback mechanisms where the controller receives information about the rotational position and speed of the motor, and adjusts the switching signals of both inverters accordingly. This feedback loop ensures that switching timings remain synchronized despite variations in operational conditions, preventing zero voltage vectors and maintaining stable motor behavior.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller acts as an intermediary between the two inverters, coordinating their switching operations. By centralizing the control logic in the controller, the system ensures that both inverters switch at the correct times based on motor state, eliminating timing deviations without requiring complex inter- inverter communication or synchronization circuits.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If switching timings are not synchronized, then control flexibility is improved, but unexpected zero voltage vectors occur reducing machine output

Engineering Contradiction:
Improvecontrol flexibilityVSAvoidmachine output
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The control system dynamically adjusts switching timings based on real-time motor conditions (rotational position, speed, and load). The controller continuously updates the switching signals to maintain optimal performance across varying operational states, ensuring synchronization is preserved while adapting to changing conditions, thus preventing zero voltage vectors and maintaining high machine output.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller performs preliminary calculations and predictions of the required switching timings based on the current motor state and desired trajectory. By pre-computing the switching signals with appropriate timing margins, the system ensures that both inverters switch in perfect synchronization, avoiding zero voltage vectors before they can occur and maintaining maximum machine output.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11594942B2Control apparatus for rotating electric machine
Publication Date: 2023.02.28 DENSO CORP
  • US11594942B2 patent drawing
  • US11594942B2 patent drawing
  • US11594942B2 patent drawing

AI summary

A control apparatus is provided for controlling drive of a rotating electric machine that has coils of two or more phases. The control apparatus includes a first inverter to be connected with first ends of the coils, a second inverter to be connected with second ends of the coils, and a controller. The first inverter has a plurality of first switching elements each corresponding to one of the coils. The second inverter has a plurality of second switching elements each corresponding to one of the coils. The controller includes a first operation circuit configured to generate a first control signal for control of the first inverter and a second operation circuit configured to generate a second control signal for control of the second inverter. Moreover, the control apparatus is configured so that switching timings are synchronized, based on synchronization information, between the first and second inverters.