Dual-Layer Accessory Cover for Mobile Phones

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Solution Overview

Problem

Existing accessory covers for consumer electronic devices, such as mobile phones and tablets, either provide inadequate protection against impacts or compromise usability due to bulkiness, fragility, or poor fit, and lack durable materials that facilitate extended device protection and user-friendly interaction.

Innovation Solution

A durable accessory cover assembly with a frame and two covering portions, made from wear-resistant and shock-absorbing materials, that seamlessly covers multiple surfaces of the device, including a snap-fit configuration to secure the device and prevent misalignment, using a combination of materials and adhesives for enhanced protection and usability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a heavy-duty hard-shell cover is used to protect against impact, then protection capability is improved, but device usability and ease of operation deteriorate due to bulkiness

Engineering Contradiction:
Improveimpact protection capabilityVSAvoiddevice usability
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent employs a thin, flexible protective film or coating applied to the device surface that provides impact protection without adding bulk. This flexible layer can absorb and dissipate impact energy while maintaining the device's original form factor and usability characteristics.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent uses composite material structures combining multiple layers with different properties - a hard outer layer for impact resistance combined with a flexible or cushioning inner layer that prevents bulkiness. This composite approach achieves protection while maintaining ease of operation.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If inexpensive fragile plastics or fabric covers are used to prevent scratches and provide grip, then ease of operation is improved, but protection capability against blunt force impact deteriorates

Engineering Contradiction:
Improvegrip and tractionVSAvoidimpact resistance
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent combines materials with complementary properties - a softer outer layer for grip and scratch prevention combined with a harder, more impact-resistant underlying structure. This composite construction provides both ease of operation through improved grip and protection against blunt force impacts.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If aesthetic fabric covers are used to provide grip and protection, then ease of operation is improved, but reliability deteriorates due to loose fit and misalignment

Engineering Contradiction:
Improvegrip and tractionVSAvoidfit stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent divides the protective cover into multiple segments or layers with interlocking features, precise alignment mechanisms, or adhesive bonding zones that ensure the cover remains securely fitted to the device. This segmentation allows for a customized fit that prevents misalignment while maintaining aesthetic appearance and grip qualities.

Inventive Principle:
Principle #1Segmentation

4Ease of manufacture

If a single continuous covering material is used to wrap around device edges, then manufacturing simplicity is improved, but protection capability deteriorates at seam locations

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidprotection capability at seams
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The patent merges multiple covering portions with overlapping edges that are bonded together using adhesives, welding, or interlocking mechanisms. This combining approach creates reinforced seam areas where the overlapping layers provide enhanced protection compared to single-layer constructions, while still maintaining manufacturing feasibility.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9872545B2Accessory covers for mobile phones or other consumer electronic devices with button assembly
Publication Date: 2018.01.23 APPLE INC
  • US9872545B2 patent drawing
  • US9872545B2 patent drawing
  • US9872545B2 patent drawing

AI summary

A durable, accessory cover assembly for a computing device, such as a cellular phone or a tablet computer. The accessory cover includes a frame, a first covering portion, and a second covering portion. The first covering can be composed of a wear-resistant material, such as leather; whereas, the second covering can be composed of a pliable particulate-absorbing material, such as microfiber. The first covering can be configured to seamlessly cover an external bottom surface of the frame, four external lateral surfaces of the frame, and four internal later surfaces of the frame, as well as an overlap region of an internal top surface of the frame. The second covering can be configured cover a majority of the surface area of the internal top surface of the frame, where it abuts the first covering along an annular region.