Dual-Layer Polymer Cell Encapsulation Device

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Solution Overview

Problem

Current cell transplantation methods face challenges in maintaining the viability and functionality of transplanted cells due to issues such as cell proliferation and immune response, which can lead to reduced efficacy in treating diseases like diabetes.

Innovation Solution

A device comprising a dual-layer polymer structure with nanoporous and macroporous layers, where the first layer has pores with an average connectivity diameter of less than 500 nm and the second layer has pores greater than 100 μm, is used to encapsulate cells, promoting cell viability and preventing foreign body responses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cells are transplanted directly into the host, then therapeutic molecules can be produced, but cell proliferation and immune response reduce cell viability and functionality

Engineering Contradiction:
Improvecell viabilityVSAvoidimmune response
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The device is segmented into two distinct polymer layers with different pore sizes: a first layer with smaller pores (5-50 nm) for preventing immune cell infiltration and a second layer with larger pores (100-500 nm) for permitting nutrient and therapeutic molecule exchange. This segmentation allows the device to simultaneously protect transplanted cells from immune attack while maintaining their functionality and viability.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a dense polymer structure is used to prevent immune cell infiltration, then cell protection is improved, but nutrient and therapeutic molecule exchange is hindered

Engineering Contradiction:
Improvecell protectionVSAvoidnutrient exchange
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

Different regions of the device (different polymer layers) are assigned different pore size qualities to perform different functions. The first polymer layer has small pores optimized for immune cell exclusion, while the second polymer layer has larger pores optimized for nutrient and therapeutic molecule diffusion. This local quality differentiation resolves the contradiction between protection and exchange.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If a single-layer polymer structure is used, then device complexity is reduced, but the ability to simultaneously prevent immune response and permit exchange is compromised

Engineering Contradiction:
Improvefunctional performanceVSAvoidpolymer layer structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The device employs a composite structure of two different polymer layers with distinct pore size characteristics. This composite material approach enables the device to exhibit multiple functions simultaneously: immune cell filtration in the first layer and nutrient/therapeutic molecule diffusion in the second layer, achieving high adaptability despite increased structural complexity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual-layer device enhances the viability and functionality of transplanted cells by preventing immune rejection and promoting vascularization, allowing therapeutic molecules like insulin to be effectively released, thereby improving treatment outcomes for conditions like diabetes.

Implementation Method 1

a first polymer layer comprising a plurality of pores having an average connectivity diameter of less than about 500 nm

Methodology Applied
Scientific EffectSize exclusion: Nanopore

Implementation Method 2

a second polymer layer comprising a plurality of pores having an average connectivity diameter of greater than about 100 μm

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20240424166A1Cell encapulation devices and methods of using same
Publication Date: 2024.12.26 ENCELLIN INC
  • US20240424166A1 patent drawing
  • US20240424166A1 patent drawing
  • US20240424166A1 patent drawing

AI summary

Disclosed herein are devices for encapsulating biological cells and are suitable to be implanted into a subject. In different aspects of the disclosure, the devices may comprise a plurality of polymer layers. In one aspect, a device comprises a first polymer layer and a second polymer layer. In some cases, the first polymer layer may be a nanoporous polymer layer. In some cases, the second polymer layer may be a macroporous polymer layer. The first and second polymer layers may define a lumen for enclosing a population of cells. The devices may be used to transplant cells producing therapeutic agents into a subject (e.g., for the treatment of a disease).