Dual-Layer Debris Collection Device for Autonomous Cleaning Robots

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Solution Overview

Problem

Existing debris collection systems for autonomous cleaning robots are inefficient in handling both large and small debris simultaneously and require manual handling of collected debris, posing a risk of contact with users.

Innovation Solution

A debris collection device with a cleaning pad portion for collecting larger debris and a vacuum bag portion for trapping smaller debris, which can be easily ejected and replaced, allowing for efficient simultaneous collection and minimizing user exposure to debris.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a single debris collection system is used, then the device complexity is reduced, but the cleaning efficiency and debris handling capability deteriorate

Engineering Contradiction:
Improvecleaning efficiencyVSAvoiddebris collection system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The debris collection system is divided into two distinct segments: a cleaning pad portion for collecting larger debris through contact with the floor surface, and a vacuum bag portion for trapping smaller debris through airflow. This segmentation allows each component to be optimized for its specific function, enabling efficient simultaneous collection of different debris sizes while maintaining manageable system complexity through modular design.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If manual handling of collected debris is required, then the device complexity is reduced, but user safety and ease of operation deteriorate

Engineering Contradiction:
Improveuser safetyVSAvoiddebris disposal system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The collected debris is extracted from the cleaning environment and contained within sealed containers (cleaning pad and vacuum bag). The entire debris collection device can be removed as a unit from the autonomous cleaning robot, allowing users to dispose of debris without contacting it directly. This extraction principle eliminates user exposure to potentially harmful debris while maintaining simple operational procedures.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If only one debris collection method is used, then the device complexity is reduced, but the versatility and cleaning effectiveness deteriorate

Engineering Contradiction:
Improvedebris handling capabilityVSAvoidcollection system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The debris collection device achieves multi-functionality by integrating two collection mechanisms: the cleaning pad portion contacts the floor surface to collect larger debris, while the vacuum bag portion uses airflow to trap smaller debris. Both portions work simultaneously within a single device, enabling the system to handle various debris sizes and types effectively. The universal design allows the same device structure to accommodate different cleaning needs without requiring multiple separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables efficient cleaning by picking up both large and small debris simultaneously and allows for safe disposal without user contact, enhancing cleaning efficiency and safety.

Implementation Method 1

debris removed from the floor surface by an airflow produced by a vacuum assembly

Methodology Applied
Scientific EffectAirflow: Fluid Spray

Implementation Method 2

the vacuum bag portion is configured to separate and capture debris from an air flow generated by the vacuum assembly

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS11317773B2Debris collection device for autonomous cleaning robots
Publication Date: 2022.05.03 IROBOT CORP
  • US11317773B2 patent drawing
  • US11317773B2 patent drawing
  • US11317773B2 patent drawing

AI summary

The present disclosure provides, in one aspect, a debris collection device for an autonomous cleaning robot includes a cleaning pad portion configured to contact a floor surface. The cleaning pad portion includes a backing and at least one cleaning pad connected to a bottom surface of the backing. The autonomous cleaning robot includes a vacuum bag portion configured to collect at least a portion of debris removed from the floor surface by a vacuum assembly of the autonomous cleaning robot. A volume of the vacuum bag portion is positioned vertically above the cleaning pad portion.