Dual-Layer Isolation FET Structure for Lower Gate-Drain Capacitance

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Solution Overview

Problem

In advanced technology nodes, the increased gate-drain capacitance in nanostructure transistors due to larger metal gate endcaps and source/drain epitaxy sizes leads to higher effective capacitance between the gate metal and source/drain contact metals, affecting the performance and complexity of integrated circuits.

Innovation Solution

The introduction of dielectric structures between adjacent channel stacks and the replacement of gate metals with dielectric material, along with the use of a dielectric helmet structure above channel stacks, reduces the gate-to-source/drain capacitance by minimizing the area of gate metal facing source/drain contact metals, thereby improving transistor performance and reducing manufacturing complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If larger metal gate endcaps and source/drain epitaxy sizes are used, then transistor drive current is improved, but gate-drain capacitance increases

Engineering Contradiction:
Improvetransistor drive currentVSAvoidgate-drain capacitance
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes the metal gate material from the endcap region, replacing it with dielectric material. This extraction eliminates the capacitive coupling between the gate and source/drain contact metals in the endcap region, directly reducing gate-drain capacitance while preserving the beneficial drive current characteristics achieved through larger epitaxy sizes.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces dielectric material as an intermediary between the gate structure and source/drain contact metals in the endcap region. This intermediary layer acts as an electrical insulator that reduces parasitic capacitance while allowing the underlying epitaxy structure to maintain its current-carrying capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If advanced technology node scaling is implemented, then production efficiency and cost are improved, but processing complexity increases

Engineering Contradiction:
Improveproduction efficiencyVSAvoidprocessing complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the gate structure into distinct regions: a conventional gate region and an endcap region. The endcap region is specifically modified by removing metal and replacing it with dielectric material, while the main gate region retains its metal structure. This segmentation allows selective optimization of different regions to address capacitance issues without compromising overall device performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different material properties to different spatial regions of the transistor. Specifically, dielectric material is applied locally to the endcap region to reduce capacitance, while metal material is retained in the main gate region for optimal electrical performance. This local differentiation of material quality enables targeted problem solving.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250006548A1Field effect transistor with dual layer isolation structure and method
Publication Date: 2025.01.02 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250006548A1 patent drawing
  • US20250006548A1 patent drawing
  • US20250006548A1 patent drawing

AI summary

An integrated circuit includes a transistor including a plurality of stacked channels. A first dielectric wall structure is positioned on a first lateral side of the stacked channels. A second dielectric wall structure is positioned on a second lateral side of the stacked channels. A dielectric home structure is positioned above the top channel. A gate electrode includes a vertical column extending vertically between the second dielectric wall structure and the stacked channels. The gate electrode includes finger portions extending laterally from the vertical column between the stacked channels.