Dual-Layer Magnetic Shielding for Semiconductor EMI Control

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Solution Overview

Problem

Semiconductor devices face electromagnetic interference (EMI) issues due to higher clock speeds and smaller sizes, leading to increased electromagnetic emissions that can affect neighboring devices, which existing shielding technologies, such as electrically conductive casings, fail to adequately address, particularly in blocking both electric and magnetic field emissions.

Innovation Solution

A semiconductor device package design incorporating a carrier with a first magnetic layer of lower permeability and a second magnetic layer of higher permeability, both encapsulating electronic components, along with an electrically conductive layer for enhanced EMI shielding, where the permeability ratio between the layers is adjusted to optimize shielding effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If higher clock speeds are used to enhance processing speeds, then processing performance is improved, but electromagnetic emissions increase causing interference to neighboring devices

Engineering Contradiction:
Improveprocessing speedVSAvoidelectromagnetic emissions
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful electromagnetic emissions generated by high-speed processing into a contained phenomenon by implementing a dual-layer shielding structure. The shielding layers are designed to capture and redirect the electromagnetic energy produced by fast-switching signals, preventing it from radiating outward to interfere with neighboring devices. The high-frequency emissions are thus contained and dissipated within the shielded package rather than propagating externally.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent addresses electromagnetic emissions from high clock speeds by modifying the electromagnetic environment parameters through the shielding layers. The magnetic layer changes the magnetic permeability parameter to contain magnetic flux, while the conductive layer changes the electrical conductivity parameter to shield electric fields. These parameter changes allow high-speed operation to continue while the emissions are controlled through altered electromagnetic field distribution.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If smaller device sizes are used to reduce package dimensions, then device density is improved, but electromagnetic interference between adjacent devices increases

Engineering Contradiction:
Improvepackage sizeVSAvoidelectromagnetic interference
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies segmentation by dividing the shielding function into two distinct layers with specialized functions. The inner magnetic layer segment handles magnetic field containment, while the outer conductive layer segment handles electric field shielding. This segmentation allows each layer to be optimized for its specific shielding purpose, enabling effective EMI protection in compact packages where space is limited and devices are closely spaced.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent addresses the three-dimensional challenge of compact packaging by implementing shielding in multiple dimensional layers. Rather than a single planar shield, the dual-layer approach creates vertical stratification of shielding functions, with the magnetic layer forming an inner barrier and the conductive layer forming an outer barrier. This dimensional approach to shielding effectively isolates adjacent devices even when they are closely packed in small form factors.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual magnetic layer approach significantly improves EMI shielding, as demonstrated by experimental results showing increased isolation values across various frequencies, effectively reducing electromagnetic interference between semiconductor devices.

Implementation Method 1

A permeability of the first magnetic layer is less than a permeability of the second magnetic layer

Methodology Applied
Scientific EffectMagnetic permeability: Magnetic Field

Data Source

PatentUS10157855B2Semiconductor device including electric and magnetic field shielding
Publication Date: 2018.12.18 ADVANCED SEMICON ENG INC
  • US10157855B2 patent drawing
  • US10157855B2 patent drawing
  • US10157855B2 patent drawing

AI summary

The present disclosure relates to a semiconductor device package and a manufacturing method thereof. The semiconductor device package includes a carrier, at least one electronic component, a first magnetic layer and a second magnetic layer. The carrier has a top surface on which the electronic component is disposed. The first magnetic layer is disposed on the top surface of the carrier and encapsulates the electronic component. The second magnetic layer is disposed on the first magnetic layer and covers a top surface and a lateral surface of the first magnetic layer. A permeability of the first magnetic layer is less than a permeability of the second magnetic layer.