Dual-Layer Stent Delivery for Anchoring and Flow Diversion

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Solution Overview

Problem

Existing vascular embolization methods for treating aneurysms and other vascular abnormalities face challenges in effectively blocking blood flow and preventing emboli dislodgment, particularly in areas prone to thrombus formation, with existing stents lacking sufficient anchoring force and porosity control.

Innovation Solution

A stent delivery device comprising a dual-layer stent structure with an outer anchoring stent and inner flow-diverting layer, made from woven nitinol wire, which provides enhanced anchoring and blood flow modification capabilities, and a delivery system using a pusher member with marker bands for precise deployment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single-layer stent is used, then the device complexity is low, but the anchoring force and blood flow control are insufficient

Engineering Contradiction:
Improveanchoring forceVSAvoidstent structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The stent is divided into two functional layers: an outer anchoring stent layer and an inner flow-diverting layer. The outer layer provides structural support and anchoring force to the vessel wall, while the inner layer controls blood flow into the aneurysm. This segmentation allows each layer to optimize its specific function without compromising the other, resolving the contradiction between anchoring force and device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inner flow-diverting layer is nested within the outer anchoring stent layer, creating a dual-layer concentric structure. This nesting arrangement allows the flow-diverting layer to be supported by the outer layer while maintaining independent functionality. The inner layer can be delivered through the outer layer's lumen, simplifying the delivery system while achieving both anchoring and flow diversion functions.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If stent porosity is increased, then blood flow through the aneurysm is reduced, but emboli may still dislodge and migrate

Engineering Contradiction:
Improveemboli entrapmentVSAvoidblood flow
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The stent structure implements local quality differentiation through its dual-layer design with varying porosity. The inner flow-diverting layer has lower porosity to entrap emboli and particulates, while the outer anchoring layer has higher porosity to maintain blood flow through the treated vessel segment. This local variation in porosity allows the device to simultaneously achieve emboli entrapment and controlled blood flow, resolving the contradiction between these two requirements.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If deployment forces are reduced, then the delivery system is easier to operate, but anchoring force may be compromised

Engineering Contradiction:
Improvedeployment forceVSAvoidanchoring force
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The dual-layer stent structure exhibits dynamic behavior during deployment. The outer anchoring layer is designed to expand first and engage with the vessel wall, providing initial anchoring force. The inner flow-diverting layer then expands, benefiting from the support already provided by the outer layer. This sequential, dynamic deployment allows the system to achieve strong anchoring force while maintaining relatively low deployment forces, as each layer assists the other during the expansion process.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual-layer stent achieves improved anchoring and blood flow diversion, reducing emboli migration and thrombus formation, with reduced deployment forces and enhanced tracking and deployment characteristics.

Implementation Method 1

made from woven nitinol wire

Methodology Applied
Scientific EffectShape memory alloy: Shape Memory Alloy

Implementation Method 2

made from woven nitinol wire

Methodology Applied
Scientific EffectSuperelasticity: Pseudoelasticity

Data Source

PatentEP4059475B1Stent delivery device
Publication Date: 2026.01.28 TERUMO KK
  • EP4059475B1 patent drawingFigure 1~2
  • EP4059475B1 patent drawingFigure 3~5
  • EP4059475B1 patent drawingFigure 6

AI summary

A stent delivery device is disclosed which comprises a pusher having a friction region of larger diameter near a distal end of the pusher; a stent compressed over the friction region and having an inner surface in contact with the friction region ; and, a sheath positioned over the pusher.