Dual-Layer Rib Waveguide Crossing for Silicon Photonics

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Solution Overview

Problem

Silicon photonic switch fabrics face significant challenges with high waveguide scattering loss and crosstalk due to numerous waveguide crossings, which hinder the development of low-loss and low-crosstalk broadband interconnects in large-scale photonic circuits.

Innovation Solution

A dual-layer waveguide crossing design featuring a lower optical layer with partially etched rib waveguides and an upper optical layer that traverses these rib waveguides, utilizing a substrate and buried oxide layer, reduces optical loss and crosstalk through a partially etched rib-and-slab structure and tapered transitions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If waveguide crossings are increased to enable large-scale photonic circuits, then interconnectivity is improved, but optical loss and crosstalk accumulate

Engineering Contradiction:
ImproveinterconnectivityVSAvoidoptical loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent transitions from planar waveguide crossings to a three-dimensional stacked configuration where waveguides in different layers cross over each other vertically. This dimensional change allows crossings to occur without the waveguides occupying the same lateral space, thereby reducing crosstalk and optical loss while enabling larger-scale photonic circuits with more interconnections.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The photonic circuit is segmented into multiple stacked layers, each containing waveguides that can cross waveguides in adjacent layers. This segmentation allows the circuit to achieve high interconnectivity without increasing the number of crossings within a single layer, thus preventing accumulation of optical loss and crosstalk.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If waveguide crossings are increased to enable large-scale photonic circuits, then interconnectivity is improved, but crosstalk accumulates

Engineering Contradiction:
ImproveinterconnectivityVSAvoidcrosstalk
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

By moving waveguide crossings into the vertical dimension through stacked layers, the patent eliminates lateral overlap between crossing waveguides. This spatial separation in the vertical dimension prevents evanescent field coupling between crossing waveguides, thereby reducing crosstalk while maintaining high interconnectivity in large-scale circuits.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces intermediate structures such as trenches or low-index materials between waveguides in adjacent layers to act as optical isolators. These intermediaries prevent optical coupling between waveguides from different layers, reducing crosstalk while allowing the waveguides to maintain their routing functions.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If long optical paths are used in large switch matrices, then routing capability is improved, but scattering loss accumulates

Engineering Contradiction:
Improverouting capabilityVSAvoidscattering loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The stacked layer configuration allows optical paths to be routed through multiple layers, effectively shortening the lateral propagation distance required to achieve the same routing capability. By utilizing vertical transitions between layers, the patent reduces the total path length and consequently minimizes the accumulation of scattering loss while maintaining comprehensive routing capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design significantly reduces unwanted crosstalk and optical loss, enabling efficient light transmission and interconnectivity in photonic switches, thereby improving the optical performance and component density of silicon photonic devices.

Implementation Method 1

rib waveguides protruding upwardly from the slab... upper waveguide that crosses over the one or more rib waveguides

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentEP3405823B1Waveguide crossing having rib waveguides
Publication Date: 2023.08.30 HUAWEI TECH CANADA CO LTD
  • EP3405823B1 patent drawingFigure 1
  • EP3405823B1 patent drawingFigure 2
  • EP3405823B1 patent drawingFigure 3

AI summary

A photonic platform includes a substrate, a buried oxide layer on the substrate, a first optical layer on the buried oxide layer, the first optical layer including one or more waveguides shaped as rib waveguides protruding upwardly from a common underlying slab and a second optical layer spaced above the first optical layer, the second optical layer defining an upper waveguide that crosses over the one or more partially etched waveguides. A low-loss photonic switch may be made using a silicon photonic platform implementing this waveguide crossing.