Dual-Light Camera Layout for Hyperspectral Fruit Imaging

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Solution Overview

Problem

Existing camera systems for analyzing food products, particularly fruit-bearing plants, struggle with accurately capturing hyperspectral images due to variable natural light spectra and the inclusion of irrelevant light spectra, making it difficult to isolate desired portions for analysis and verification using AI models.

Innovation Solution

A camera system with two light sources, where the optical axes of the light sources intersect outside the camera's depth of field, combined with a line scan camera and robotic arm, allows for precise imaging and analysis of objects with a wide depth of field, using a halogen light source for hyperspectral imaging and RGB/depth cameras for localization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If natural light is used for hyperspectral imaging, then the imaging process is simple, but the variable spectra and irrelevant light spectra cause errors in processing and analyzing the image

Engineering Contradiction:
Improveimaging process simplicityVSAvoidimage analysis accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent extracts only the relevant light spectra needed for fruit analysis by using a hyperspectral camera that captures specific wavelength ranges (400-1000nm), filtering out irrelevant light spectra from the natural illumination while maintaining the simplicity of using natural light

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the spectral parameters of the illumination by using halogen light sources that emit consistent spectra across the hyperspectral range, transforming the variable natural light into a more controlled illumination source while still maintaining relatively simple imaging conditions

Inventive Principle:
Principle #35Parameter changes

2Productivity

If only hyperspectral images are captured, then the data processing is focused, but it is difficult to isolate desired portions of the fruit-bearing plant for verification and additional processing

Engineering Contradiction:
Improvedata processing efficiencyVSAvoidobject isolation difficulty
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent segments the imaging task into multiple components by capturing both hyperspectral images for detailed analysis and visible light images for contextual understanding and object isolation, allowing users to verify data by comparing different image types

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces visible light images as an intermediary that bridges the gap between hyperspectral data and human verification, making it easier to isolate and identify desired portions of the fruit-bearing plant by providing visual context

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If a single light source is used, then the device complexity is low, but the depth of field is limited and cannot accommodate objects at varying distances

Engineering Contradiction:
Improvelight source configurationVSAvoiddepth of field coverage
Core Design Contradiction:
Device complexityVSVolume of moving object

Solution Approach 1:

The patent merges multiple light sources with different optical axes that intersect outside the depth of field, combining their illumination coverage to achieve extended depth of field while maintaining relatively simple device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extends the depth of field by arranging light sources in a spatial configuration where their optical axes intersect outside the depth of field, effectively adding a dimensional aspect to light source positioning that expands coverage without proportionally increasing complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and reliable hyperspectral imaging of fruit-bearing plants by isolating desired portions, allowing for effective data verification and additional processing through AI models, while minimizing light spectrum loss and ensuring precise object positioning.

Implementation Method 1

using a halogen light source for hyperspectral imaging

Methodology Applied
Scientific EffectIncandescence: Incandescence

Implementation Method 2

a line scan camera...allows for precise imaging and analysis of objects

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS20250328009A1Camera system including at least two light sources
Publication Date: 2025.10.23 KUBOTA CORP
  • US20250328009A1 patent drawing
  • US20250328009A1 patent drawing
  • US20250328009A1 patent drawing

AI summary

A camera system includes a camera, a first light source, and a second light source. A main optical axis of the first light source intersects with a main optical axis of the second light source at an intersection point, and the intersection point is not located within a depth of field of the camera.