Dual Light-Pipe Irradiation for Uniform Measurement Imaging

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Solution Overview

Problem

Existing light irradiation systems using diffusion plates on the output side of a light pipe fail to sufficiently uniformize light, leading to the formation of irregularities on the target's image due to the diffusion plate's image being projected.

Innovation Solution

A light irradiation apparatus with a first light pipe to uniformize illuminance distribution, a diffusion unit to diffuse light, and a second light pipe to further uniformize the light, preventing the projection of the diffusion unit's irregularities on the target.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a diffusion plate is disposed on the output side of a light pipe, then light diffusion is achieved, but the irregularities of the diffusion plate are projected onto the target image, preventing sufficient uniformization of light

Engineering Contradiction:
Improvelight uniformityVSAvoidimage quality
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent divides the light diffusion system into multiple segments: a first light pipe for initial uniformization, a diffusion unit for diffusion, and a second light pipe for final uniformization. This segmentation allows each component to perform its function optimally without projecting irregularities onto the target, as the second light pipe acts as an intermediary that cleans up the light distribution before it reaches the target.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second light pipe serves as an intermediary element between the diffusion unit and the target. It receives the diffused light from the diffusion unit and performs additional uniformization, acting as a mediator that prevents the diffusion plate's irregularities from being directly projected onto the target while still maintaining the diffused light characteristic.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Illumination intensity

If a diffusion plate is used to diffuse light, then light distribution is improved, but light loss occurs due to the thickness of the diffusion plate

Engineering Contradiction:
Improvelight distributionVSAvoidlight loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent replaces the traditional mechanical diffusion plate with a light pipe-based optical system. The light pipe uses total internal reflection and refractive index differences to achieve light diffusion and uniformization without requiring a separate diffusion plate, thereby eliminating the light loss associated with the diffusion plate's thickness while maintaining effective light distribution.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If only one light pipe is used, then the device structure is simple, but the light cannot be sufficiently uniformized

Engineering Contradiction:
Improvestructure simplicityVSAvoidlight uniformity
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent segments the light uniformization process into two stages using two light pipes: the first light pipe performs initial uniformization of the incident light, and the second light pipe performs final uniformization of the diffused light. This two-stage segmentation achieves superior light uniformity compared to a single light pipe, while the modular structure maintains reasonable device complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively uniformizes light irradiation, suppressing light loss and ensuring high accuracy in imaging and measurement processes.

Implementation Method 1

a first light pipe configured to receive, as an input, the light emitted from the light source, and uniformize and output an illuminance distribution of the light

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a first light pipe configured to receive, as an input, the light emitted from the light source, and uniformize and output an illuminance distribution of the light

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a diffusion unit configured to diffuse the light output from the first light pipe

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 4

a second light pipe configured to receive, as an input, the light diffused by the diffusion unit, and uniformize and output an illuminance distribution of the light

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 5

a second light pipe configured to receive, as an input, the light diffused by the diffusion unit, and uniformize and output an illuminance distribution of the light

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20250334396A1Light irradiation device, measurement device, observation device, and film thickness measurement device
Publication Date: 2025.10.30 HAMAMATSU PHOTONICS KK
  • US20250334396A1 patent drawing
  • US20250334396A1 patent drawing
  • US20250334396A1 patent drawing

AI summary

A light irradiation apparatus includes a light source configured to emit light, a light pipe configured to receive, as an input, the light emitted from the light source, and uniformize and output an illuminance distribution of the light, a diffusion unit configured to diffuse the light output from the light pipe, and a light pipe configured to receive, as an input, the light diffused by the diffusion unit, and uniformize and output an illuminance distribution of the light. The diffusion unit is a light diffusion surface provided on a light output surface of the light pipe.