Dual Lighting Assembly Headlamp for Multi-Direction Visibility

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing headlamps for low-light conditions, such as those worn by construction workers and bicyclists, often lack adequate visibility enhancement for the wearer and others, particularly in multiple directions, and do not offer flexible operating modes for different lighting needs.

Innovation Solution

A headlamp design featuring a strap with a first lighting assembly and a second lighting assembly that are pivotally coupled and powered by a single battery, allowing independent operation between multiple modes, including high intensity, low intensity, and flashing, with the second assembly extending along more than 50% of the strap's circumference to distribute light around the wearer for increased visibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single lighting assembly is used in traditional headlamps, then the device complexity is reduced and ease of manufacture is improved, but the visibility enhancement from multiple directions is insufficient

Engineering Contradiction:
Improveease of manufactureVSAvoidvisibility enhancement
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The headlamp is divided into multiple independent lighting assemblies (first lighting assembly and second lighting assembly), each capable of being controlled separately. This segmentation allows light to be emitted from different locations on the headlamp, thereby enhancing visibility from multiple directions while maintaining manufacturing feasibility through modular construction

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If multiple lighting assemblies with independent operation are implemented, then the adaptability for different lighting conditions is improved, but the device complexity increases

Engineering Contradiction:
Improveadaptability for different lighting conditionsVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Both lighting assemblies are designed to perform multiple functions - they can operate independently or simultaneously, provide different illumination patterns (high intensity, low intensity, flashing), and serve both forward illumination and visibility enhancement purposes. This multi-functionality reduces the need for separate specialized components

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Illumination intensity

If the second lighting assembly extends along more than 50% of the strap circumference, then the visibility from multiple directions is enhanced, but the weight of the headlamp increases

Engineering Contradiction:
Improvevisibility from multiple directionsVSAvoidweight of headlamp
Core Design Contradiction:
Illumination intensityVSWeight of moving object

Solution Approach 1:

The second lighting assembly is strategically positioned to extend along more than 50% of the strap circumference, concentrating light-emitting elements in specific locations that maximize visibility enhancement from multiple directions. This localized distribution of lighting components achieves optimal visibility without requiring uniform coverage that would increase overall weight

Inventive Principle:
Principle #3Local quality

4Illumination intensity

If high intensity lighting modes are provided for better visibility, then the illumination intensity is improved, but the energy consumption increases

Engineering Contradiction:
Improveillumination intensityVSAvoidenergy consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The lighting assemblies incorporate multiple operating modes (high intensity, low intensity, flashing) that allow dynamic adjustment of energy consumption based on environmental conditions and user needs. The system can transition between different intensity levels and patterns, consuming more energy only when high visibility is critically needed

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The headlamp provides hands-free illumination and enhanced visibility from multiple directions, allowing users to toggle between different lighting modes to suit various conditions, thereby improving safety and visibility for the wearer and surrounding individuals.

Implementation Method 1

a battery housing enclosing a battery, the battery configured to provide power to the first LED

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

a first light housing enclosing a first LED

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 3

a plurality of second LEDs

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentUS12038158B2High visibility headlamp
Publication Date: 2024.07.16 MILWAUKEE ELECTRIC TOOL CORP
  • US12038158B2 patent drawing
  • US12038158B2 patent drawing
  • US12038158B2 patent drawing

AI summary

A headlamp includes a strap, a bracket coupled to the strap, and a first lighting assembly pivotally coupled to the bracket and including a first light housing enclosing a first LED, a battery housing enclosing a battery configured to power the first LED, and a first actuator operable to toggle the first lighting assembly between a first plurality of operating modes. The headlamp also includes a second lighting assembly coupled to the strap and having a plurality of second LEDs and a second actuator operable to toggle the second lighting assembly between a second plurality of operating modes such that the lighting assemblies are operable independently. A wire extends between the lighting assemblies to provide power from the battery to the plurality of second LEDs. The second lighting assembly extends along more than 50% of a circumference of the strap and follows a curvature of the strap.