Dual Load-Beam Suspension Structure for Stable, Thinner Disk Drives

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Solution Overview

Problem

Existing disk drives face challenges in achieving thinner designs to accommodate increased recording density and multiple disks without compromising stability and precision.

Innovation Solution

A disk drive suspension structure with a base member comprising a base portion and attachment portion, featuring first and second load beams with bent portions and inclined surfaces, allowing for a thinner design by reducing the distance between magnetic disks and improving resonance characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the thickness of the arm is reduced to reduce the distance between magnetic disks, then the disk drive can accommodate more disks and achieve higher recording density, but the structural stability and precision of the suspension structure deteriorates

Engineering Contradiction:
Improvedistance between magnetic disksVSAvoidstructural stability of suspension structure
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

The base member is divided into a base portion and an attachment portion, with the attachment portion featuring multiple attachment surfaces at different positions. This segmentation allows the load beams to be attached at multiple locations, distributing the mechanical load and maintaining structural stability even when the overall arm thickness is reduced.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The attachment surfaces are arranged in different positions along the longitudinal direction of the load beam, utilizing the longitudinal dimension to create multiple attachment points. This dimensional arrangement allows for reduced arm thickness while maintaining structural integrity through distributed attachment geometry.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the number of magnetic disks is increased to improve recording capacity, then the recording density increases, but the distance between disks must be reduced which compromises the stability of the suspension structure

Engineering Contradiction:
Improverecording capacityVSAvoidstability of suspension structure
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The base member is segmented into multiple attachment surfaces positioned at different locations along the load beam. This segmentation enables multiple disks to be mounted with adequate spacing while maintaining structural stability through distributed attachment points that prevent excessive flexing or vibration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the base member have different attachment characteristics - the attachment surfaces are positioned at specific locations along the longitudinal direction to provide localized support at critical points, ensuring stability in the regions where disks are mounted closest together.

Inventive Principle:
Principle #3Local quality

3Length of stationary object

If the arm thickness is reduced to make the disk drive thinner, then the distance between magnetic disks decreases allowing more disks, but the resonance characteristics and precision of the head gimbal assembly deteriorate

Engineering Contradiction:
Improvethickness of disk driveVSAvoidprecision of head gimbal assembly
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

The base member is divided into a base portion and attachment portion with multiple attachment surfaces. This segmentation creates a distributed attachment system that maintains rigidity and precision in the head gimbal assembly even when the overall arm thickness is reduced, preventing excessive resonance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base member and load beams are formed from materials with appropriate elastic properties that balance thinness with rigidity. The composite structure of the base member with its attached load beams provides the necessary stiffness to maintain precision while achieving the desired thin profile.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250259648A1Disk drive suspension structure and disk drive
Publication Date: 2025.08.14 NHK SPRING CO LTD
  • US20250259648A1 patent drawing
  • US20250259648A1 patent drawing
  • US20250259648A1 patent drawing

AI summary

According to one embodiment, a disk drive suspension structure includes a base member including a base portion and an attachment portion connected to the base portion, the base portion including a boss portion attached to the arm, the attachment portion including a first attachment surface facing in a direction opposite to a projection direction of the boss portion and a second attachment surface facing in the projection direction of the boss portion, a first load beam attached to the first attachment surface, and a second load beam attached to the second attachment surface and facing the first load beam.