Dual Magnetic Sensor Apparatus for Accurate Utility Meter Readings

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Solution Overview

Problem

Existing apparatus for measuring water, gas, or electricity consumption using existing meters often deliver erroneous or inaccurate data due to incorrect placement or compatibility issues with various types of meters.

Innovation Solution

The apparatus employs two magnetic sensors with converging sensing axes forming an angle between 30° and 60°, particularly 42°, to cross-reference their outputs, improve accuracy, and reduce the influence of parasitic magnetic fields, allowing for continued measurement even if one sensor fails.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single magnetic sensor is used to measure consumption, then the device complexity is low, but the measurement precision deteriorates due to inaccurate data and susceptibility to parasitic magnetic fields

Engineering Contradiction:
Improveconsumption measurement accuracyVSAvoidsensor configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The measurement function is segmented into two independent magnetic sensors with different sensing axes, allowing each sensor to contribute independently to the overall measurement. This segmentation enables cross-validation of measurements and reduces the impact of parasitic fields on the final result.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution introduces a second dimension of measurement by adding another magnetic sensor with a different sensing axis orientation. This multi-dimensional approach to measurement allows for better discrimination between actual consumption signals and parasitic magnetic field interference.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the magnetic sensor is placed in fixed position, then the ease of operation is high, but the adaptability deteriorates due to incompatibility with various types of existing meters

Engineering Contradiction:
Improvecompatibility with various meter typesVSAvoidsensor placement simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The dual-sensor configuration creates a universal measurement system that can adapt to different meter types and placements. By having sensors oriented at different angles, the system can effectively measure consumption across various meter orientations and designs, making it compatible with a broader range of existing infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If a single magnetic sensor is used, then the loss of time for installation is minimal, but the reliability deteriorates because the system fails completely if the sensor malfunctions

Engineering Contradiction:
Improvesystem operational reliabilityVSAvoidnumber of sensors
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system incorporates redundant sensing capacity by deploying two magnetic sensors, which serves as a cushion against sensor failure. If one sensor malfunctions, the other continues to provide measurement capability, ensuring continuous operational reliability without complete system failure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The system can discard data from a malfunctioning sensor while recovering and continuing operation using data from the functional sensor. This allows the system to maintain reliability by utilizing the remaining operational sensor rather than requiring complete system replacement upon sensor failure.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the accuracy of consumption measurements, improves compatibility with a variety of existing meters, and ensures reliable operation even in degraded modes.

Implementation Method 1

a magnetic sensor which is placed at close proximity of the water meter or against the water meter. The magnetic sensor is adapted to sense movements which occur inside the water meter and which are indicative of water consumption

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Implementation Method 2

In the case of a Hall effect sensor for example, and as is well known in the art, the axis of the sensor is a line perpendicular to the surface of the (usually plane) semiconductor element of the sensor

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS20250180377A1Apparatus to measure the consumption of water, gas or electricity
Publication Date: 2025.06.05 SUREFLOW LTD
  • US20250180377A1 patent drawing
  • US20250180377A1 patent drawing
  • US20250180377A1 patent drawing

AI summary

An apparatus (10) to measure the consumption of water, gas or electricity as registered respectively by an existing water, gas or electricity meter (1). The apparatus (10) comprises a first magnetic sensor (21) having a first sensing axis (X1) and a second magnetic sensor (22) having a second sensing axis (X2), wherein the first sensing axis (X1) forms an angle comprised between 30° and 60° with the second sensing axis (X2). The apparatus (10) comprises a data acquisition unit (30) operationally connected to the first and second magnetic sensors and configured to acquire data from the first and second magnetic sensors.