Dual-Member Edge Coupler for Polarization-Dependent Loss Mitigation

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Solution Overview

Problem

Modern semiconductor devices face challenges in miniaturizing optical data links due to device size constraints and polarization-dependent loss in edge couplers, which affect light coupling performance.

Innovation Solution

A dual-member edge coupler design is proposed, incorporating two edge coupling members with different coupling designs to optimize transverse electric (TE) and transverse magnetic (TM) modes, along with auxiliary edge couplers to enhance light coupling performance, thereby reducing coupling length and mitigating polarization-dependent loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a single edge coupler design is used, then the device size is reduced, but polarization-dependent loss increases

Engineering Contradiction:
Improvedevice sizeVSAvoidlight coupling performance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The edge coupler is divided into two distinct members: a first edge coupler optimized for TE mode and a second edge coupler optimized for TM mode. Each member has different structural characteristics (e.g., different widths or geometries) to selectively couple specific polarization modes, thereby reducing polarization-dependent loss while maintaining compact device size.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the edge coupler structure are designed with different properties to handle different polarization modes. The first and second edge couplers have locally optimized geometries and dimensions tailored to their respective target modes (TE or TM), enabling each region to perform its specific function optimally within the compact overall structure.

Inventive Principle:
Principle #3Local quality

2Volume of moving object

If coupling length is reduced for miniaturization, then device size decreases, but light coupling performance deteriorates

Engineering Contradiction:
Improvedevice sizeVSAvoidlight coupling performance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The edge coupler members feature tapered or varying width profiles along their lengths, creating a dynamic transition in structural properties. This dynamic geometry allows for optimized mode matching and coupling efficiency over shorter interaction lengths, enabling miniaturization without sacrificing coupling performance.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240069276A1Edge coupler and method of forming the same
Publication Date: 2024.02.29 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240069276A1 patent drawing
  • US20240069276A1 patent drawing
  • US20240069276A1 patent drawing

AI summary

A method includes: receiving a substrate; and forming an edge coupler on the substrate, the edge coupler configured to receive light. The forming includes: depositing a first edge coupling member extending in a first direction in a first layer over the substrate; and depositing a second edge coupling member extending in the first direction in a second layer over the first layer. Each of the first and second edge coupling members has a width measured in a second direction monotonically non-decreasing in the first direction. One of the first and second edge coupling members includes a portion in a concave shape and the other includes a portion in a convex shape.