Dual-Membrane ECCO2R Cartridge for Low-Flow CO2 Removal

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Solution Overview

Problem

Current extracorporeal carbon dioxide removal (ECCO2R) systems require high blood flow rates and specialized clinical expertise due to their reliance on removing only gaseous CO2, limiting their clinical use and invasiveness.

Innovation Solution

A system and method that simultaneously remove both gaseous CO2 and bicarbonate from blood using a dual-membrane approach, allowing for lower flow rates and reducing the need for specialized expertise, with a cartridge design incorporating a sweep gas and dialysate to facilitate CO2 and bicarbonate removal independently of gaseous CO2 concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional ECCO2R systems are used to remove gaseous CO2, then CO2 removal is achieved, but high blood flow rates and large bore cannulae are required increasing invasiveness and requiring specialized expertise

Engineering Contradiction:
ImproveCO2 removal efficiencyVSAvoidClinical accessibility
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The invention changes the fundamental parameter of CO2 removal by targeting bicarbonate (the predominant form of CO2 in blood) rather than gaseous CO2. This parameter change enables effective treatment at low blood flow rates through the dialysis membrane, eliminating the need for high flow rates and specialized expertise while maintaining CO2 removal efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the mechanical/gas-exchange based ECCO2R system with a dialysis-based system that uses semipermeable membranes to remove bicarbonate. This substitution eliminates the need for high flow rates and large bore cannulae, making the system more accessible to general medical facilities

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If high flow rates are used to remove gaseous CO2, then adequate CO2 removal is achieved, but vascular access tools become larger and more invasive

Engineering Contradiction:
ImproveCO2 removal rateVSAvoidCannula bore size
Core Design Contradiction:
ProductivityVSLength of moving object

Solution Approach 1:

By changing the target from gaseous CO2 to bicarbonate, the system achieves adequate CO2 removal at low blood flow rates, which directly enables the use of small bore cannulae (e.g., 5Fr or 6Fr) instead of large bore cannulae, reducing vascular access invasiveness

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If traditional ECCO2R is used, then gaseous CO2 is removed, but bicarbonate remains in blood requiring long term treatment

Engineering Contradiction:
ImproveGaseous CO2 removalVSAvoidTreatment duration
Core Design Contradiction:
Quantity of substanceVSDuration of action of moving object

Solution Approach 1:

The invention extracts and removes bicarbonate from blood through the dialysis membrane, which is the predominant form of CO2 in blood. This extraction of bicarbonate (rather than just gaseous CO2) enables rapid reduction of total CO2 content, allowing short-term treatment to restore normal blood gas levels

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

By changing the removal mechanism from gas exchange to dialysis-based bicarbonate removal, the system achieves complete CO2 clearance (including bicarbonate) in a single treatment session, eliminating the need for prolonged treatment durations

Inventive Principle:
Principle #35Parameter changes

4Reliability

If specialized ECCO2R systems are used, then CO2 removal is effective, but specialized clinical expertise is required limiting availability

Engineering Contradiction:
ImproveCO2 removal effectivenessVSAvoidFacility accessibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The invention replaces complex gas-exchange based ECCO2R systems with a simpler dialysis-based system using semipermeable membranes. This substitution maintains CO2 removal effectiveness while eliminating the need for specialized clinical expertise, enabling deployment in general medical facilities and ICUs

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient carbon dioxide removal at lower flow rates, reducing the size and invasiveness of vascular access tools, and can be operated in various medical facilities without highly specialized staff, maintaining blood pH and systemic homeostasis.

Implementation Method 1

A dialysate can be passed through a second membrane component to remove bicarbonate from the blood

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

A sweep gas can be passed through a first membrane component to remove gaseous CO2 from the blood

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

the body's total CO2 reserve remains high in the form of bicarbonate ion which is rapidly interconverted to CO2 via the endogenous enzyme carbonic anhydrase

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Data Source

PatentUS20250099657A1Systems, devices, and methods for extracorporeal removal of carbon dioxide
Publication Date: 2025.03.27 X COR THERAPEUTICS INC
  • US20250099657A1 patent drawing
  • US20250099657A1 patent drawing
  • US20250099657A1 patent drawing

AI summary

Systems, devices, and methods are provided for removing carbon dioxide from a target fluid, such as, for example, blood, to treat hypercarbic respiratory failure or another condition. A device is provided including first and second membrane components for removing dissolved gaseous carbon dioxide and bicarbonate from the fluid, which can be done simultaneously. The device can be in the form of a cartridge configured for use in a dialysis system. A method of treatment is also provided, involving drawing blood from a patient and bringing the patient's blood in contact with a first membrane component having a sweep gas passing therethrough, and a second membrane component having a dialysate passing therethrough. The dialysate's composition can be selected such that charge neutrality is maintained.