Dual Micropump Sensor Arrangement for Compact Gas Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing gas sensors face challenges in being compact and integrated into mobile devices due to large dead volumes and the need for bulky pumps and active valves, which limit their sensitivity, specificity, and mobility.

Innovation Solution

A sensor arrangement featuring two micropumps with normally closed safety valves, fluidically coupled to a sealed sensor chamber, allowing for the generation of both negative and positive pressures, enabling efficient regeneration and measurement while minimizing dead volume and size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If a large dead volume pump is used to generate negative pressure in the sensor chamber, then the desired pressure can be achieved, but the pump becomes bulky and the overall device size increases

Engineering Contradiction:
Improvenegative pressure in sensor chamberVSAvoidpump size
Core Design Contradiction:
Stress or pressureVSVolume of moving object

Solution Approach 1:

The system is divided into two separate micropumps (first and second micropumps) that work in alternation. Each pump handles a portion of the pressure generation task, allowing them to be smaller than a single large pump would need to be. The segmented operation enables compact design while achieving the required negative pressure in the sensor chamber.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The two micropumps operate in a periodic alternating manner - when one pump is active, the other is inactive, and vice versa. This periodic operation allows the system to maintain negative pressure in the sensor chamber using smaller pumps with lower individual capacities, thereby reducing overall device size while still achieving the desired pressure levels.

Inventive Principle:
Principle #19Periodic action

2Ease of operation

If active valves are used to control gas flow, then precise flow control is achieved, but the device complexity and size increase

Engineering Contradiction:
Improvegas flow controlVSAvoidvalve mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The micropumps are equipped with integrated normally closed safety valves that automatically open when the pump generates sufficient pressure. This self-service mechanism eliminates the need for separate active valve components, reducing device complexity while maintaining precise flow control capability through the pump's inherent pressure-dependent valve operation.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If a single pump is used to generate pressure, then the system is simpler, but only one pressure state (positive or negative) can be achieved

Engineering Contradiction:
Improvepressure state capabilityVSAvoidpump configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system dynamically switches between two micropumps based on the desired pressure state. By controlling which pump is active, the system can dynamically transition between generating negative pressure, positive pressure, or maintaining atmospheric pressure in the sensor chamber. This dynamic configuration provides versatility in pressure control while keeping each individual pump relatively simple.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for a compact, sensitive, and specific gas sensor that can be easily integrated into mobile devices, enhancing measurement accuracy and reducing dispersion of fluid particles, thereby improving sensitivity and specificity.

Implementation Method 1

the first and second micropump are configured to provide a defined operation mode of the sensor arrangement based on the respective activation or operation condition of the first and second micropump for providing (1) a defined negative fluid pressure in the sensor chamber, (2) a defined positive fluid pressure in the sensor chamber

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

The measuring channel has a gas sensor for detecting the gas and a heating unit for heating the gas sensor

Methodology Applied
Scientific EffectThermal heating: Heating

Implementation Method 3

The process of adsorption and desorption of different gas molecules with the sensor layer is affecting sensitivity, specificity and drift of the gas sensor. These adsorption and desorption mechanisms can be influenced, e.g., by heating the sensor layer, wherein heating the sensor layer usually increases the desorption of molecules.

Methodology Applied
Scientific EffectDesorption: Desorption

Data Source

PatentUS11624741B2Sensor arrangement and method for sensing an amount or a concentration of a target fluid in a medium with the sensor arrangement
Publication Date: 2023.04.11 FRAUNHOFER GESELLSCHAFT ZUR FORDERUNG DER ANGEWANDTEN FORSCHUNG EV
  • US11624741B2 patent drawing
  • US11624741B2 patent drawing
  • US11624741B2 patent drawing

AI summary

According to an embodiment, a sensor arrangement comprises a first micropump, e.g. a microfluidic or peristaltic pump, having a normally closed (NC) safety valve, e.g. at the micropump output, a second micropump, e.g. microfluidic or peristaltic pump, having a normally closed (NC) safety valve, e.g. at the micropump output, and a sensor having a sensor chamber, e.g. a sensor cavity or sensor volume, with a sensor element, e.g. an active sensitive region or layer, in the sensor chamber, wherein the sensor is configured to provide a sensor output signal based on a condition of the fluid, e.g. a gas or liquid, in the sensor chamber. The sensor chamber of the sensor is fluidically coupled between the first and second micropump, and the first and second micropump are configured to provide a defined operation mode of the sensor arrangement based on the respective activation or operation condition of the first and second micropump for providing (1.) a defined negative fluid pressure in the sensor chamber, (2.) a defined positive fluid pressure in the sensor chamber or (3.) a defined fluid flow, e.g. fluid throughput, through the sensor chamber.