Dual Mixer Gas Dissolving System for High Concentration Ozone

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Solution Overview

Problem

Existing gas dissolving systems, such as those using Venturi tubes, fail to achieve high gas concentrations in liquids, particularly for gases like ozone, due to incomplete dissolution and environmental concerns related to ozone's instability and harmful nature.

Innovation Solution

A gas dissolving system employing two negative pressure suction mixers with a degassing device and pressure valves to enhance gas dissolution, and a gas destructor to safely process ozone, allowing for controlled output concentrations and environmental safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a Venturi tube is used to mix gas and liquid, then the mixing process is simple, but the gas dissolving rate is low and gas concentration in liquid is insufficient

Engineering Contradiction:
Improvegas dissolving rateVSAvoidsystem structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The gas dissolving system is divided into two separate mixers: a first mixer for initial gas-liquid mixing and a second mixer for further gas dissolution. This segmentation allows each mixer to optimize for gas dissolving efficiency, achieving high gas concentration in liquid while maintaining reasonable system complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a single-stage mixing process to a two-stage sequential mixing process, adding a temporal and process dimensional aspect. The liquid flows through both mixers in sequence, allowing progressive gas dissolution that significantly enhances the overall gas dissolving rate and final gas concentration

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If ozone is used for water disinfection, then environmental friendliness is improved, but ozone instability and short half-life reduce effectiveness

Engineering Contradiction:
Improveenvironmental friendlinessVSAvoidozone concentration stability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The system performs preliminary gas dissolution by introducing ozone gas into liquid through two mixers before the liquid reaches the application point. This preliminary action ensures high ozone concentration is achieved in advance, compensating for ozone's short half-life by maximizing dissolution efficiency before the liquid leaves the system

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system utilizes pressure changes to enhance ozone dissolution. By controlling pressure conditions in the mixers and using pressure valves to regulate flow, the system optimizes physical dissolution parameters to achieve high ozone concentration in liquid despite ozone's inherent instability and rapid decomposition

Inventive Principle:
Principle #35Parameter changes

3Productivity

If high ozone concentration liquid is produced, then disinfection effectiveness is improved, but safe handling and environmental release become problematic

Engineering Contradiction:
Improveozone concentration in liquidVSAvoidenvironmental pollution from undissolved ozone
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The system converts potentially harmful undissolved ozone into beneficial dissolved ozone. By using two mixers with pressure control, the system maximizes ozone dissolution efficiency, transforming what would be harmful undissolved gas into useful dissolved ozone for disinfection, while minimizing environmental pollution

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The liquid acts as an intermediary medium that captures and contains ozone. The two-mixer system efficiently transfers ozone from gaseous to dissolved state in the liquid, which then serves as a safe carrier for transporting and applying ozone for disinfection purposes, preventing direct release of harmful ozone gas to the environment

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high gas concentrations in liquids, effectively addressing the limitations of existing methods by ensuring complete dissolution and safe ozone handling, maintaining high ozone concentrations and preventing environmental pollution.

Implementation Method 1

The system according to the present invention utilizes two negative pressure suction mixers

Methodology Applied
Scientific EffectNegative pressure suction: Suction

Implementation Method 2

Gases may dissolve in water, but the solubility of gas varies significantly among different gases

Methodology Applied
Scientific EffectGas dissolution: Absorption (physical)

Implementation Method 3

The system according to the present invention utilizes two negative pressure suction mixers

Methodology Applied
Scientific EffectNegative pressure suction: Suction

Implementation Method 4

the other mixer is used to mix raw liquid with the gas-contained liquid

Methodology Applied
Scientific EffectGas dissolution: Absorption (physical)

Implementation Method 5

By adding a gas destructor to the degassing device, the system according to the present invention can process gases which are harmful and cannot be released to the outside environment

Methodology Applied
Scientific EffectGas-liquid separation: Cyclone Separation

Implementation Method 6

The undissolved gas in the liquid will react with the destruction medium to become harmless gases which can safely be released to the outside environment

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 7

The ozone molecule is very unstable and has a short half-life. Therefore, it will decay after some time into its original form of oxygen (O2) according to the reaction presented below: 2O3→3O2

Methodology Applied
Scientific EffectOzone decomposition: Decomposition (biological)

Implementation Method 8

By controlling the pressure valves, the system may provide two dosed liquid outputs

Methodology Applied
Scientific EffectPressure control: Pressure Increase

Data Source

PatentUS10792622B2Gas dissolving system with two mixers
Publication Date: 2020.10.06 LIOU HUEI TARNG
  • US10792622B2 patent drawing

AI summary

A gas dissolving system using double mixers to generate a higher gas concentration in liquid is disclosed. The gas dissolving system includes two gas mixers, a degassing device, pressure valves, a pressure sensor, and a pump. Liquid flows through mixers to entrain gas therein, and it thus contains dissolved gas and undissolved gas. The liquid subsequently flows into the degassing device so that undissolved gas is released to the outside environment, and dissolved gas remains in the liquid. The liquid with dissolved gas combines with raw liquid and is diluted so that it becomes liquid with a desired gas concentration as the output. A high gas concentration of liquid is obtained after more cycles of fluid flow through the mixers to dissolve gas without combining raw liquid.