Dual-Mode Environmental Control System for Unequal Bleed Flow

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Solution Overview

Problem

Current aircraft air conditioning systems rely on high engine bleed pressures for cabin pressurization and cooling, which are inefficient in terms of fuel burn, especially as the aerospace industry moves towards more efficient aircraft designs.

Innovation Solution

The system employs a dual-mode environmental control system that utilizes a first flow of pressurized air from a low-pressure engine bleed port and a second flow from a high-pressure engine bleed port, optimizing fuel efficiency by bleeding more air from the low-pressure port and less from the high-pressure port, allowing for efficient cabin pressurization and cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high engine bleed pressures are used for cabin pressurization and cooling, then the cabin pressurization and cooling functions are achieved, but engine fuel burn increases

Engineering Contradiction:
Improvecabin pressurization and coolingVSAvoidengine fuel burn
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The environmental control system is divided into multiple independent subsystems (first environmental control subsystem and second environmental control subsystem), each receiving bleed air at different pressures and flow rates. This segmentation allows optimized fuel efficiency by distributing the cooling and pressurization loads across multiple channels with different pressure requirements

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the pressure parameter of bleed air by utilizing two different bleed ports (first bleed port and second bleed port) that provide air at different pressures. The first subsystem operates with higher pressure bleed air while the second subsystem operates with lower pressure bleed air, optimizing the overall fuel efficiency

Inventive Principle:
Principle #35Parameter changes

2Temperature

If more bleed air is taken from high-pressure ports, then cooling capacity is improved, but fuel efficiency deteriorates

Engineering Contradiction:
Improvecooling capacityVSAvoidfuel efficiency
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

Different parts of the system (first environmental control subsystem and second environmental control subsystem) are assigned different quality characteristics - specifically different pressure levels of bleed air. The first subsystem receives higher pressure air for its cooling needs while the second subsystem receives lower pressure air, allowing each to operate optimally for its specific function

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system uses partial action by dividing the total cooling and pressurization demand between two subsystems, where each subsystem handles a portion of the total load. This partial distribution allows the system to achieve the required cooling capacity without requiring all components to operate at high-pressure bleed air, thereby improving fuel efficiency

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS10814988B2Unequal bleed flow
Publication Date: 2020.10.27 HAMILTON SUNDSTRAND CORP
  • US10814988B2 patent drawing
  • US10814988B2 patent drawing
  • US10814988B2 patent drawing

AI summary

A system is provided. The system includes a first environmental control sub-system, operating in a first mode, that receives a first medium at a first flow amount and a first pressure. The system also includes a second environmental control sub-system, operating in a second mode, that receives a second medium at a second flow amount and a second pressure. The first flow amount is greater than the second flow amount, and the second pressure is greater than the first pressure.