Dual-Mode Evaporator System for Simultaneous HVAC Cooling and Heating

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Solution Overview

Problem

HVAC systems face inefficiencies due to the repeated on-off cycles and limited control over air conditioning, particularly in maintaining optimal temperature and humidity levels, as they rely on two primary heat exchangers that either cool or heat but not simultaneously and effectively adjust air characteristics.

Innovation Solution

The implementation of a vapor compression system with multiple evaporator sections, including a primary cooling section and supplemental heating and cooling sections, controlled by a valve system and modulating valve, allowing for simultaneous cooling and heating or alternative modes to fine-tune air characteristics by adjusting refrigerant flow paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single evaporator coil is used for cooling, then the cooling function is simple and reliable, but the system cannot provide heating or precise temperature control

Engineering Contradiction:
Improveheating and cooling capabilityVSAvoidevaporator structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The evaporator is divided into multiple sections (first evaporator section and second evaporator section) that can independently cool different air streams. This segmentation allows one section to provide cooling while another provides reheating, enabling precise temperature and humidity control without requiring separate heating and cooling systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The refrigerant distribution system with multiple valves (first valve and second valve) enables the evaporator sections to operate in different modes - both cooling, one cooling and one reheating, or alternating modes. This multi-functionality allows a single evaporator assembly to replace traditional separate cooling and heating systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If HVAC systems use repeated on-off cycles, then the system structure is simple, but energy efficiency deteriorates and temperature control precision is poor

Engineering Contradiction:
Improveenergy efficiencyVSAvoidresponse time
Core Design Contradiction:
Use of energy by moving objectVSLoss of time

Solution Approach 1:

The system maintains continuous operation of the compressor and refrigerant circulation by using multiple evaporator sections that can operate in different modes simultaneously. This eliminates the need for repeated on-off cycles, as the modulating valves can continuously adjust refrigerant distribution to match cooling and heating demands, maintaining steady-state operation.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The modulating valves dynamically adjust refrigerant flow distribution to the different evaporator sections based on real-time temperature and humidity requirements. This dynamic control allows the system to respond continuously to changing conditions without cycling on and off, improving both energy efficiency and response time.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If traditional two heat exchangers are used, then the system is simple to manufacture, but the ability to simultaneously control temperature and humidity is limited

Engineering Contradiction:
Improvetemperature and humidity control precisionVSAvoidheat exchanger configuration
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The evaporator is segmented into multiple independent sections with separate refrigerant flow paths controlled by individual modulating valves. This allows precise independent control of cooling and reheating functions, enabling simultaneous temperature and humidity control that traditional single evaporator systems cannot achieve.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the evaporator are assigned different functions (cooling vs. reheating) based on local requirements. The first evaporator section handles primary cooling while the second section provides reheating and dehumidification, allowing each section to be optimized for its specific function while working together to achieve overall temperature and humidity control.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the ability to adjust air temperature and humidity levels, improving HVAC system efficiency by enabling precise control over air conditioning, reducing energy consumption, and enhancing comfort by allowing for both cooling and heating in a single refrigeration circuit.

Implementation Method 1

a first evaporator section that cools the fluid flowing across the first evaporator section using the refrigerant

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

The refrigerant heats the fluid flowing across the second evaporator section as the refrigerant flows through the first flow path

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS10634391B2Supplemental heating and cooling system
Publication Date: 2020.04.28 TYCO FIRE & SECURITY GMBH
  • US10634391B2 patent drawing
  • US10634391B2 patent drawing
  • US10634391B2 patent drawing

AI summary

A vapor compression system that includes an evaporator system that changes a temperature of a fluid flowing across the evaporator system using a refrigerant. The evaporator system includes a first evaporator section that cools the fluid flowing across the first evaporator section using the refrigerant. The evaporator system also includes a second evaporator section that is capable of alternatively cooling and heating the fluid flowing across the second evaporator section with the refrigerant. A valve system controls a flow of the refrigerant through the second evaporator section between a first flow path of the evaporator system and a second flow path of the evaporator system. The refrigerant heats the fluid flowing across the second evaporator section as the refrigerant flows through the first flow path and the refrigerant cools the fluid flowing across the second evaporator section as the refrigerant flows through the second flow path.