Dual Mode Remote Control for Pneumatic Telescoping Mast

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing extendable mast arrangements face issues with weight due to numerous wires required for command signal transmission, limited operator mobility, and susceptibility to interference in wireless control systems, particularly in scenarios with multiple mast deployments.

Innovation Solution

A dual mode handheld remote control that switches between wired and wireless communication modes, using spread spectrum modulation to minimize interference and reduce the need for physical wires, allowing for reliable and efficient control of mast arrangements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If numerous wires are used to transmit command signals from the base to the accessory, then reliable communication is achieved, but the weight of the mast arrangement increases significantly

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidmast weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent replaces the mechanical wire-based communication system with a wireless communication system. The handheld remote control transmits commands wirelessly to the mast base, which then relays signals to the accessory. This substitution eliminates the need for numerous wires extending along the mast, significantly reducing the weight of the mast arrangement while maintaining communication reliability through wireless protocols.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If a control panel is located within the vehicle, then operator safety is improved, but operator mobility and visibility are limited

Engineering Contradiction:
Improveoperator safetyVSAvoidoperator mobility
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The control system is segmented into separate components: a control panel within the vehicle for safety-critical functions, and a portable handheld remote control for operational commands. This segmentation allows the operator to use the handheld device outside the vehicle with full visibility of the mast and accessory, improving mobility and ease of operation while maintaining safety through the internal control panel.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The handheld remote control acts as an intermediary device between the operator and the mast system. It wirelessly transmits commands to the mast base, enabling the operator to control the mast and accessory from a distance with full visibility, while the mast base serves as an intermediary relay between the handheld controller and the accessory.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If wireless communication is used for remote control, then operator mobility is improved, but susceptibility to interference increases

Engineering Contradiction:
Improveoperator mobilityVSAvoidcommunication interference
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The mast base serves as an intermediary relay station between the handheld remote control and the accessory. Wireless commands from the handheld controller are received by the mast base, which then relays signals to the accessory. This two-stage wireless communication approach allows the operator to move freely while the mast base, positioned near the accessory, provides a stable intermediate communication point that can help mitigate interference through local signal processing and relay.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Area of stationary object

If multiple mast arrangements are deployed in one area, then coverage area is improved, but wireless communication interference between masts increases

Engineering Contradiction:
Improvecoverage areaVSAvoidcommunication interference
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The communication system is segmented with the mast base acting as an independent relay node for each mast arrangement. Each handheld controller communicates wirelessly with its corresponding mast base, which then manages communication with the accessory. This segmentation isolates communication channels between different mast systems, reducing interference when multiple masts are deployed in the same area, as each base-controller pair operates as a semi-independent communication unit.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual mode remote control reduces weight and mobility limitations while ensuring reliable communication, maintaining simplicity and ease of operation, and preventing interference issues in multi-mast environments.

Implementation Method 1

using spread spectrum modulation to minimize interference and reduce the need for physical wires

Methodology Applied
Scientific EffectSpread spectrum modulation: Phase Modulation

Data Source

PatentEP2140436B1Pneumatically telescoping mast with dual mode remote control
Publication Date: 2017.06.21 WILL BURT CO
  • EP2140436B1 patent drawingFigure 1
  • EP2140436B1 patent drawingFigure 2
  • EP2140436B1 patent drawingFigure 3A~3B

AI summary

A dual mode handheld remote control for selectively operating and communicating with an associated mast arrangement in one of a wired or a wireless mode is provided. The remote control includes a housing and a controller disposed internally to the housing. The controller includes a wireless communication mode for wirelessly communicating with the mast arrangement and a wired communication mode for communicating with the mast arrangement via a wired connection. An input device is secured to the housing and is operatively connected to the controller. The input device is responsive to an associated command selected by an associated operator and relays the associated command to the controller for controlling the associated mast arrangement. A power source is provided for powering the remote control.