Dual-Mode Mat Camera Calibration via Illumination Patterns

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Solution Overview

Problem

Conventional frictionless checkout systems require standalone illumination systems for camera calibration, which are costly, time-consuming to configure, and occupy valuable space.

Innovation Solution

A dual-mode pressure-sensing and illumination mat that integrates light emitting diodes (LEDs) to generate an illumination pattern, allowing for simultaneous pressure sensing and camera calibration without the need for separate illumination systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If standalone illumination systems are installed for camera calibration, then camera calibration can be performed, but operational cost increases and configuration time increases

Engineering Contradiction:
Improvecamera calibration accuracyVSAvoidsystem configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the illumination function and pressure sensing function into a single integrated mat system. The mat includes both LED illumination elements and pressure sensing elements, allowing the same device to serve dual purposes: providing illumination for camera calibration and detecting pressure changes for item detection. This merging eliminates the need for separate standalone illumination systems, thereby reducing operational cost and configuration complexity while maintaining calibration accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mat is designed with multi-functionality, serving as both an illumination device and a pressure sensing device. The illumination elements provide calibrated lighting patterns for camera calibration, while the pressure sensing elements detect item placement and removal. This universal design allows a single system to perform multiple functions that previously required separate systems, reducing overall system complexity and operational costs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If standalone illumination systems are installed for camera calibration, then camera calibration can be performed, but space available for products decreases

Engineering Contradiction:
Improvecamera calibration accuracyVSAvoidspace available for products
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

By merging the illumination function into the pressure sensing mat, the patent eliminates the need for separate illumination equipment that would occupy additional space. The integrated mat provides both calibration illumination and item detection capabilities within the same footprint, maximizing the space available for products while maintaining calibration accuracy.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If conventional pressure mats are used without illumination assemblies, then pressure sensing is possible, but camera calibration cannot be performed

Engineering Contradiction:
Improvepressure sensing capabilityVSAvoidcamera calibration capability
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The mat is designed with multi-functionality, serving as both an illumination device and a pressure sensing device. The illumination elements provide calibrated lighting patterns for camera calibration, while the pressure sensing elements detect item placement and removal. This universal design allows a single system to perform multiple functions that previously required separate systems, reducing overall system complexity and operational costs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual-mode mat enables efficient and accurate camera calibration, reducing operational costs and configuration time while optimizing space usage, thereby enhancing the overall performance of frictionless checkout systems.

Implementation Method 1

controlling the mat to energize one or more light emitting diodes (LEDs) to generate an illumination pattern

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Data Source

PatentUS12229996B2Systems and methods for camera calibration via dual-mode mats
Publication Date: 2025.02.18 ZEBRA TECHNOLOGIES CORP
  • US12229996B2 patent drawing
  • US12229996B2 patent drawing
  • US12229996B2 patent drawing

AI summary

Systems and methods for calibrating a camera using a calibration system are provided. The calibration system includes a mat, a camera, and a controller. The systems and methods include the controller configuring the mat to operation in an illumination mode in which the mat energizes one or more LEDs to form an illumination pattern. The controller receives image data generated by the camera that features the illumination pattern. The controller analyzes the image data to derive heading data for the camera and sets the camera heading data to be the derived heading data.