Dual-Mode Microwave RF Tissue Ablation Instrument

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Solution Overview

Problem

Current tissue ablation systems require multiple instruments and procedures to minimize blood loss and efficiently dissect solid organs, complicating the process and increasing procedure time.

Innovation Solution

A dual-mode surgical instrument that switches between microwave and radiofrequency energy transmission, using a wedge-shaped outer shaft with a microwave antenna and bipolar or monopolar electrodes to precoagulate tissue and then resect it with minimal bleeding, thereby combining the functions of tissue ablation and cutting in a single instrument.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple surgical instruments are used for tissue ablation and resection, then blood loss is minimized and procedural efficacy is maintained, but device complexity and procedure time increase

Engineering Contradiction:
Improveprocedural efficacyVSAvoidnumber of surgical instruments
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines microwave ablation capability and RF electrosurgical cutting capability into a single integrated instrument. The instrument includes a microwave antenna for ablation and an RF electrode for cutting, both within the same shaft structure. This merging eliminates the need for separate ablation and cutting instruments, reducing device complexity while maintaining the procedural efficacy achieved by using multiple specialized instruments.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The surgical instrument is designed with multi-functionality, capable of performing both microwave tissue ablation and RF electrosurgical cutting/resection. The instrument can switch between these two modes of operation, making it a universal tool that replaces multiple single-function instruments. This universality directly addresses the contradiction by reducing the number of instruments needed while preserving the ability to perform both ablation and resection functions effectively.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple surgical instruments and procedures are used for tissue dissection, then blood loss is minimized, but procedure time increases

Engineering Contradiction:
Improveblood loss minimizationVSAvoidprocedure time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The instrument performs microwave ablation as a preliminary action to coagulate tissue and seal blood vessels before the cutting/resection phase. This preliminary coagulation step minimizes blood loss during the subsequent cutting operation. By integrating this preliminary action into the same instrument that performs the cutting, the system maintains effective blood loss control while eliminating the time required to switch between separate instruments.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The instrument enables continuous useful action by seamlessly transitioning from microwave ablation/coagulation mode to RF cutting mode without requiring instrument removal or replacement. The microwave component coagulates tissue in advance, and immediately afterward the RF electrode performs cutting on the pre-coagulated tissue, maintaining continuous productive action throughout the procedure. This continuity eliminates idle time associated with instrument changes while maintaining blood loss minimization.

Inventive Principle:
Principle #20Continuity of useful action

3Productivity

If a single instrument performs multiple functions, then device complexity is reduced and procedure time is shortened, but the ability to minimize blood loss may be compromised

Engineering Contradiction:
Improveprocedure efficiencyVSAvoidblood loss minimization
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The instrument applies different energy modes to different locations and stages of the tissue treatment process. Microwave energy is applied locally to coagulate tissue at the target site, sealing blood vessels. Then RF energy is applied to the same location for cutting. This local application of specialized energy types ensures that blood loss minimization is achieved at the critical coagulation stage while maintaining cutting effectiveness, all within a single instrument.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The instrument changes the physical parameter of energy type from microwave radiation to RF electrical current. By switching between these different energy parameters, the instrument performs distinct functions: microwave for thermal coagulation to minimize blood loss, and RF for electrosurgical cutting. This parameter change capability allows the single instrument to maintain the blood loss minimization effectiveness of multiple specialized instruments while improving productivity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual-mode instrument effectively precoagulates tissue to minimize bleeding and efficiently resects diseased portions of solid organs, reducing the number of surgical instruments needed and shortening procedure time while maintaining procedural efficacy.

Implementation Method 1

transmitting microwave energy into the portion of the tissue, thereby precoagulating the portion of the tissue

Methodology Applied
Scientific EffectMicrowave energy transmission: Microwave Radiation

Implementation Method 2

a microwave antenna disposed within a distal portion of the outer shaft and configured to transmit microwave energy out of an apex of the outer shaft and into tissue to precoagulate tissue

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Implementation Method 3

transmitting radiofrequency energy from an electrode of the surgical instrument into the tissue, thereby resecting the portion of the tissue

Methodology Applied
Scientific EffectRadiofrequency energy transmission: Electromagnetic Induction

Data Source

PatentEP3417822B1Microwave and radiofrequency energy-transmitting tissue ablation systems
Publication Date: 2021.04.21 COVIDIEN LP
  • EP3417822B1 patent drawingFigure 1
  • EP3417822B1 patent drawingFigure 2
  • EP3417822B1 patent drawingFigure 3A~3B

AI summary

A surgical instrument for ablating tissue includes a handle portion and a shaft assembly extending distally from the handle portion. The shaft assembly includes an outer shaft, a coaxial cable extending through the outer shaft, and an electrode coupled to a distal portion of the outer shaft. The coaxial cable has a distal portion that forms a microwave antenna configured to transmit microwave energy radially outward and through the outer shaft. The electrode is configured to transmit radiofrequency energy. An actuation of the handle portion activates the transmission of the microwave energy from the microwave antenna and/or the transmission of the radiofrequency energy from the at least one electrode.