Dual-Mode Presser Foot Assembly for Accurate Path Following

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Solution Overview

Problem

Maneuverable sewing machines face challenges in accurately following a path on fabric, such as a seam or ditch line, due to difficulty in aligning the presser foot with the feed dog, making it hard to create intricate patterns.

Innovation Solution

A sewing machine assembly that can switch between free motion and fixed motion modes, featuring a presser foot assembly with an auxiliary presser bar and mount that aligns with the feed dog, and a bias element to urge the presser foot toward the frame base, allowing seamless transitions between modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a maneuverable sewing machine is used to create intricate patterns, then the ability to create intricate patterns is improved, but the difficulty in accurately following a path on the fabric increases

Engineering Contradiction:
Improveability to create intricate patternsVSAvoiddifficulty in accurately following a path
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The presser foot assembly is made dynamically adjustable between two configurations: a first configuration for free motion quilting where the presser foot is spaced from the presser bar to allow manual fabric manipulation, and a second configuration for precise path following where the presser foot is positioned near the presser bar. This dynamic reconfiguration enables the machine to adapt to different operational requirements, resolving the contradiction between pattern creation versatility and path following accuracy.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a single sewing machine is used for both free motion and fixed motion modes, then the need for multiple machines is reduced, but the complexity of the sewing machine assembly increases

Engineering Contradiction:
Improvemulti-mode functionalityVSAvoidcomplexity of sewing machine assembly
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The presser foot assembly is designed with multi-functionality to perform both free motion quilting and precise path following operations within a single sewing machine. By incorporating an adjustable positioning mechanism that allows the presser foot to be positioned in either a spaced configuration (for free motion) or a positioned configuration (for precise stitching), the assembly achieves universal functionality without requiring separate machines, thereby managing complexity through integrated design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12601094B2Sewing machine assembly
Publication Date: 2026.04.14 GRACEWOOD MANAGEMENT INC
  • US12601094B2 patent drawing
  • US12601094B2 patent drawing
  • US12601094B2 patent drawing

AI summary

A sewing machine assembly includes a sewing machine frame, a main presser bar, and a presser foot assembly. The sewing machine frame includes a frame base, a frame body that extends from the frame base, a frame head coupled to the frame body that extends from the frame body toward the frame base. The main presser bar is mounted to the frame head of the sewing machine frame. The presser foot assembly includes an auxiliary presser bar offset from the main presser bar.