Dual-Mode Pressure-Sensing Mat With LEDs for Camera Calibration

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Solution Overview

Problem

Conventional pressure mats in frictionless checkout systems lack illumination capabilities, necessitating standalone illumination systems that increase operational costs, require additional hardware, and prolong configuration times.

Innovation Solution

A dual-mode pressure-sensing and illumination mat that integrates pressure sensors and light-emitting diodes (LEDs) within a single apparatus, allowing for both pressure sensing and illumination modes, enabling simultaneous calibration of cameras without separate illumination systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If standalone illumination systems are installed to calibrate cameras, then camera calibration can be performed, but operational costs increase, hardware requirements increase, and configuration time increases

Engineering Contradiction:
Improvecamera calibration precisionVSAvoidhardware requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines pressure sensing elements and illumination elements into a single integrated mat structure. The illumination elements are embedded within the mat substrate among the pressure sensors, eliminating the need for separate standalone illumination systems. This integration reduces hardware complexity while maintaining the ability to perform camera calibration with precise illumination patterns.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated mat serves multiple functions: it acts as both a pressure sensing array for detecting item pickup and as an illumination source for camera calibration. The same physical structure that detects pressure changes also provides the illumination patterns needed for calibration, making the system more versatile and reducing overall hardware requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If standalone illumination systems are installed, then camera calibration is enabled, but installation cost and operational cost increase

Engineering Contradiction:
Improvecamera calibration capabilityVSAvoidinstallation cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

By merging the illumination function into the pressure mat structure, the system eliminates the need for separate illumination system installation. The illumination elements are manufactured as part of the mat assembly, reducing both installation complexity and associated costs.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If standalone illumination systems are used, then camera calibration can be performed, but configuration time increases

Engineering Contradiction:
Improvecamera calibration functionVSAvoidconfiguration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The integration of illumination and pressure sensing in a single mat structure allows for simultaneous operation of both functions. During calibration, the mat can provide illumination patterns while the system captures images, eliminating the need for separate setup and operation of standalone illumination systems, thus reducing configuration time.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates accurate and efficient calibration of cameras by integrating pressure sensing and illumination functions, reducing hardware requirements and operational costs while enhancing calibration precision.

Implementation Method 1

a light emitting diode (LED) coupled to the row wire and the column wire at the intersection point in parallel to the pressure sensor

Methodology Applied
Scientific EffectLight emitting diode (LED): Light Emitting Diode

Implementation Method 2

a pressure sensor (i) coupled to the row wire and the column wire at the intersection point and (ii) configured to sense a pressure exerted upon the surface

Methodology Applied
Scientific EffectPressure sensing: Pressure Gradient

Data Source

PatentUS20250280482A1Dual-Mode Pressure-Sensing and Illumination Mat
Publication Date: 2025.09.04 ZEBRA TECHNOLOGIES CORP
  • US20250280482A1 patent drawing
  • US20250280482A1 patent drawing
  • US20250280482A1 patent drawing

AI summary

Systems and apparatuses for dual-mode pressure-sensing and illumination mats are provided. The systems include a surface that includes a plurality of row wires and a plurality of column wires forming intersection points. At the intersection points, the systems include a pressure sensor configured to sense a pressure exerted upon the surface and a light emitting diode (LED) connected in parallel. The systems include a controller coupled to the selector and configured to control operation of the surface, wherein the controller is configured to operate in one of a pressure-sensing mode or an illumination mode. When the controller is configured to operate in the pressure-sensing mode, the controller scans pressure values provided by the pressure sensors. When the controller is configured to operate in the illumination mode, the controller configures the surface to enable the LEDs in accordance with an illumination pattern.