Dual-Motion Control Knob With Low-Play Encoder Assembly

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Solution Overview

Problem

Existing control knobs primarily offer rotary motion and lack the capability for linear motion, which limits their functionality and precision, especially in applications requiring both types of motion.

Innovation Solution

A control knob design that incorporates an encoder assembly capable of converting both rotary and axial input movements into electronic signals, featuring a shaft encoder and a knob assembly with a bush and driver element to facilitate smooth and precise operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a control knob is designed to allow only rotary motion, then the structure is simple, but the functionality is limited and cannot provide linear motion capability

Engineering Contradiction:
Improvemotion capabilityVSAvoidstructure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control knob is designed to perform multiple functions by enabling both rotary motion around an axis and linear axial motion along the same axis. The shaft encoder is configured to detect both types of movement, allowing a single control element to provide diverse input modes for adjusting parameters, thereby achieving multi-functionality without requiring separate controls for rotational and linear adjustments.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control knob transitions from a static single-motion-mode design to a dynamic multi-motion-mode design. The shaft encoder dynamically adapts to detect both rotational displacement around the axis and axial displacement along the axis, allowing the system to respond to different types of user input depending on the direction of movement, thus achieving dynamic versatility in motion detection.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If a control knob allows both rotary and axial motion, then the precision and quality of operation improve, but the manufacturing cost increases

Engineering Contradiction:
Improvemotion detection precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The shaft encoder is designed to inherently detect both rotary and axial motion through its own structural configuration without requiring additional separate sensing mechanisms. The encoder shaft itself serves dual purposes: detecting rotational position and detecting axial displacement, allowing the single component to self-serve multiple detection functions, thereby maintaining manufacturing simplicity while achieving high precision in both motion types.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

A single shaft encoder unit is made universal to detect both rotational and axial movements. This eliminates the need for multiple separate encoders or sensing devices, reducing component count and manufacturing complexity while maintaining high measurement precision for both types of motion through the integrated detection capability of the unified encoder design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If a control knob is designed with minimal play and maximum rigidity, then the operation quality improves, but the device complexity increases

Engineering Contradiction:
Improveoperation qualityVSAvoidsupport structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The support structure for the shaft encoder is segmented into distinct functional zones: a bearing collar that provides rotational support with minimal play, and axial positioning features that constrain linear movement. This segmentation allows each part to be optimized for its specific function, achieving minimal play and maximum rigidity in both rotational and axial directions while keeping the overall structure manageable through modular design of the support elements.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250060772A1Control knob
Publication Date: 2025.02.20 HARMAN INT IND INC
  • US20250060772A1 patent drawing
  • US20250060772A1 patent drawing
  • US20250060772A1 patent drawing

AI summary

A control knob comprises an encoder assembly configured to convert rotary and axial input movement into electronic signals, and a knob assembly attached to the encoder assembly and configured to be operated by a user, wherein the encoder assembly comprises a shaft encoder having a shaft that is configured to be rotated around a rotation axis and to be moved axially along the rotation axis, the knob assembly comprises an outer knob element configured to be operated by a user, the knob assembly further comprises a bush defining a cylindrical cavity inside the outer knob element, wherein the bush has an opening towards a first side of the outer knob element facing towards the encoder assembly, the knob assembly further comprises a driver element extending into the bush from a second side opposite the first side.