Dual-Motor Coupling Drive Axle Torque Vectoring
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Solution Overview
Problem
Electric vehicles face challenges with poor motor heat dissipation, large unsprung mass, and inadequate torque vectoring, leading to instability and reduced turning maneuverability due to equal torque distribution to wheels, which is not effectively addressed in existing technologies.
Innovation Solution
A dual-motor coupling drive axle with a torque vectoring function, incorporating a main drive mechanism, a TV control drive mechanism, and multiple planetary gear trains, allows for differential torque vectoring between left and right wheels without altering total longitudinal drive torque, enhancing turning maneuverability and drive efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a traditional differential is used to equally vector torque to left and right wheels, then the structure is simple and reliable, but the turning maneuverability deteriorates and wheel slippage occurs under non-uniform ground adhesion
Solution Approach 1:
The patent segments the torque distribution function by introducing a torque vectoring mechanism that independently controls the torque applied to each wheel. The differential mechanism is combined with an additional torque vectoring unit that can differentially adjust torque to left and right wheels, separating the functions of equal torque distribution and differential torque vectoring.
Solution Approach 2:
The patent implements dynamic torque adjustment through active control of the torque vectoring mechanism. The system dynamically modifies torque distribution between wheels based on steering angle, wheel speed differences, and adhesion conditions, transitioning from static equal torque distribution to dynamic adaptive torque vectoring that optimizes turning maneuverability and prevents wheel slippage.
2Power
If a single motor with high standby power is used to meet various driving conditions, then the power availability is sufficient, but the drive efficiency deteriorates due to 'a big horse hauls a small carriage' phenomenon
Solution Approach 1:
The patent segments the power delivery function by introducing a secondary motor dedicated to torque vectoring operations. The primary motor handles main propulsion while the secondary motor provides auxiliary torque for torque vectoring and peak-load scenarios, dividing the power delivery responsibilities to optimize efficiency across different operating conditions.
Solution Approach 2:
The patent applies partial action by using the secondary motor only when needed for torque vectoring and peak power requirements. The secondary motor supplements the primary motor's output selectively rather than continuously, enabling the system to operate at optimal efficiency points during normal driving while providing enhanced power capability when required.
3Ease of operation
If a dual-motor coupling drive axle with torque vectoring function is implemented, then the turning maneuverability and drive efficiency are improved, but the device complexity increases due to multiple planetary gear trains and control mechanisms
Solution Approach 1:
The patent merges the torque vectoring mechanism with the existing differential structure by integrating planetary gear trains into the differential housing. The torque vectoring unit shares common components with the differential, such as gear carriers and housing elements, combining two functions into a single integrated assembly rather than separate mechanisms.
Solution Approach 2:
The patent implements multi-functionality by designing the planetary gear trains to serve multiple purposes: torque reduction, torque vectoring, and differential operation. The same gear components are used for both main drive torque transmission and differential torque distribution, allowing a single mechanism to perform multiple functions and reducing overall system complexity.
Data Source
AI summary
The present invention discloses a dual-motor coupling drive axle with a torque vectoring function. The dual-motor coupling drive axle includes: a main drive mechanism; a bevel gear differential; a TV control drive mechanism; a first single-row planetary gear train, of which a first sun gear is rotatably supported on a first half shaft and a first gear ring is connected with an output end of the TV control drive mechanism; a second single-row planetary gear train, of which a second gear ring is fixed to a drive axle housing and a second sun gear is coaxially and fixedly connected with the first sun gear; a third single-row planetary gear train.


