Dual Output DC/DC Converter Selectable Voltage Configuration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional DC/DC converters are inflexible and require significant time and cost to design for different voltage output levels, as each voltage level necessitates a new converter, limiting their adaptability and efficiency.

Innovation Solution

A dual output DC/DC converter with an integrated magnetic core featuring independent transformers and energy storage inductors, allowing for selectable voltage levels by modifying electrical connections, such as using jumpers, to switch between different output configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a DC/DC converter is designed for a specific voltage output level, then the converter achieves optimized performance for that voltage, but the converter cannot be used for other voltage levels and requires a new design for each voltage

Engineering Contradiction:
Improveconverter performanceVSAvoidvoltage level adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent implements a DC/DC converter with a universal design that can output multiple voltage levels (X volts and 2X volts) using the same physical hardware. The converter achieves this through selectable output configurations that allow it to serve multiple voltage requirements without requiring separate converter designs, thereby resolving the contradiction between optimized performance and voltage adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces dynamic reconfigurability to the converter circuit, allowing the output voltage to be changed from X volts to 2X volts (or vice versa) through selectable connections. This dynamic adaptation capability enables the same converter to optimize performance for different voltage levels by reconfiguring its internal connections, rather than being fixed to a single voltage output.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a new DC/DC converter is designed for a different voltage level, then the converter provides the required voltage output, but significant time and cost are required for design even with knowledge of the previous design

Engineering Contradiction:
Improvevoltage level selectionVSAvoiddesign time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent creates a universal converter platform that can provide multiple voltage outputs (X and 2X volts) through selectable configurations. This eliminates the need to design a completely new converter for each voltage level, as the same physical converter can be reconfigured to provide different voltage outputs, thereby dramatically reducing design time and costs while maintaining adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent incorporates preliminary design considerations by building the converter with inherent multi-voltage capability from the outset. The circuit is designed with selectable connections and configurations that allow it to provide different voltage levels without requiring subsequent redesign, thus performing the adaptation action in advance through the initial universal design approach.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If a new DC/DC converter is designed for a different voltage level, then the converter provides the required voltage output, but significant cost is incurred even with knowledge of the previous design

Engineering Contradiction:
Improvevoltage level selectionVSAvoiddesign cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent implements a universal converter design that can provide multiple voltage levels (X and 2X volts) using the same manufacturing process and components. This approach eliminates the need to manufacture separate converters for different voltage levels, thereby reducing manufacturing costs while maintaining the ability to provide different voltage outputs through selectable configurations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and cost-effective switching between two voltage levels, maintaining high efficiency and compact design, with the ability to select between voltage levels without altering the primary winding, thus reducing design time and costs.

Implementation Method 1

a switched-mode converter in which a DC voltage is applied across an inductor or transformer in a manner to generate current flow for storing energy in components

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

storing energy in components, such as capacitors

Methodology Applied
Scientific EffectMagnetic energy storage: Magnetic Field

Data Source

PatentUS8154891B1Methods and apparatus for selectable output DC/DC converter
Publication Date: 2012.04.10 RAYTHEON CO
  • US8154891B1 patent drawing
  • US8154891B1 patent drawing
  • US8154891B1 patent drawing

AI summary

Methods and apparatus for providing a DC/DC converter having a first configuration to output a first voltage level and a second configuration to output a second voltage level.