Positive Electrode Active Material with Dual-Phase Lithium Diffusion

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Solution Overview

Problem

Existing lithium composite transition metal oxides for batteries face challenges in achieving high capacity and stability due to limitations in lithium diffusivity and cation mixing, leading to reduced energy density and cycle characteristics.

Innovation Solution

A lithium composite oxide is developed with a multi-phase mixture of first particles having a crystal structure belonging to space group R-3m and second particles with a crystal structure belonging to space group C2/m, featuring a larger amount of cation mixing and smaller particle size, which enhances lithium diffusivity and stability, thereby improving battery capacity and cycle performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a lithium composite transition metal oxide with single-phase crystal structure is used, then the manufacturing process is simple, but the battery capacity and energy density are limited due to insufficient lithium diffusivity

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidbattery capacity
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent employs a composite material strategy by creating a multi-phase lithium composite oxide containing both R-3m and C2/m crystal structures. The C2/m phase provides extensive three-dimensional lithium diffusion paths that significantly enhance lithium diffusivity and battery capacity, while the R-3m phase maintains structural stability. This composite phase structure resolves the contradiction by achieving high capacity through optimized lithium ion transport without complicating the fundamental manufacturing process.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating regions with different crystal structures within the lithium composite oxide. The C2/m phase is specifically engineered to provide three-dimensional lithium diffusion paths in regions where high lithium diffusivity is needed, while the R-3m phase is maintained in regions where structural stability is critical. This spatial differentiation of crystal phases allows simultaneous optimization of both lithium diffusivity and structural integrity.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If cation mixing is increased to improve capacity, then more lithium sites are available for insertion/extraction, but the crystal structure stability deteriorates leading to poor cycle characteristics

Engineering Contradiction:
Improvelithium insertion/extraction capacityVSAvoidcrystal structure stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent implements local quality by assigning different crystal structures to different phases within the composite material. The C2/m phase is designed with higher cation mixing to maximize lithium insertion/extraction capacity in regions where this function is prioritized, while the R-3m phase maintains lower cation mixing to preserve crystal structure stability in regions where structural integrity is critical. This phase-separated approach allows both high capacity and good cycle characteristics.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The composite lithium composite oxide combines two phases with complementary properties: the C2/m phase contributes high lithium capacity through enhanced cation mixing and three-dimensional diffusion paths, while the R-3m phase contributes structural stability through its ordered crystal structure. The synergistic combination resolves the contradiction between capacity and stability that cannot be achieved in single-phase materials.

Inventive Principle:
Principle #40Composite materials

3Area of stationary object

If particle size is reduced to increase surface area and reaction sites, then battery capacity improves, but the amount of cation mixing increases excessively causing structural instability

Engineering Contradiction:
Improvesurface areaVSAvoidcrystal structure stability
Core Design Contradiction:
Area of stationary objectVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by controlling particle size and cation mixing distribution across different phases. Smaller particles with higher surface area are formed in the C2/m phase where high reactivity is desired, while the R-3m phase maintains a more ordered structure with controlled cation mixing even in smaller particles. This phase-dependent control allows maximizing surface area for capacity while preventing excessive cation mixing that would destabilize the crystal structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The composite structure allows the material to benefit from small particle size effects (increased surface area and reaction sites) while the R-3m phase provides a stabilizing influence that prevents excessive cation mixing. The two-phase system thus achieves high surface area-to-volume ratio for improved capacity while maintaining overall structural stability through the presence of the ordered R-3m phase.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lithium composite oxide achieves a higher capacity and longer battery life by providing extensive three-dimensional lithium diffusion paths and maintaining structural stability during charging and discharging, resulting in improved energy density and cycle characteristics.

Implementation Method 1

providing extensive three-dimensional lithium diffusion paths

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

In the X-ray diffraction pattern of the lithium composite oxide, the ratio (I020/I003) of the integrated intensity (I020) of the peak from the (020) plane to the integrated intensity (I003) of the peak from the (003) plane

Methodology Applied
Scientific EffectX-ray diffraction: X-Ray

Data Source

PatentUS11923529B2Positive electrode active material and battery including same
Publication Date: 2024.03.05 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US11923529B2 patent drawing
  • US11923529B2 patent drawing
  • US11923529B2 patent drawing

AI summary

A positive electrode active material according to the present disclosure includes a lithium composite oxide that contains first particles having a crystal structure belonging to space group R-3m and second particles having a crystal structure belonging to space group C2/m. The crystal structure of the second particles has a larger amount of cation mixing than the crystal structure of the first particles. The second particles have a smaller particle size than the first particles. Mathematical Formula 0.05≤integrated intensity ratio I(18°-20°)/I(43°-46°)≤0.99 is satisfied. The integrated intensity ratio I(18°-20°)/I(43°-46°) is a ratio of the integrated intensity I(18°-20°) to the integrated intensity I(43°-46°). The integrated intensity I(A°-B°) is the integrated intensity of a maximum peak present in the range of angle of diffraction 2θ greater than or equal to A° and less than or equal to B° in the X-ray diffraction pattern of the lithium composite oxide.