Dual-Phosphor Illumination Structure for Clean Multi-Color Emission

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Solution Overview

Problem

Conventional vehicle illumination devices lack the ability to display various colors, limiting their functional and aesthetic applications due to the nature of single-color light emission from conventional lighting devices.

Innovation Solution

An illumination device with a substrate, light emitting devices, a resin layer, and phosphor layers of different colors separated by a light blocking layer, which prevents color mixing by positioning the light blocking layer between the phosphor layers to control light emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple phosphor layers of different colors are disposed adjacent to each other, then multi-color light emission is achieved, but color mixing occurs between adjacent phosphor layers

Engineering Contradiction:
Improvemulti-color light emission capabilityVSAvoidcolor separation accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

A light blocking layer is introduced as an intermediary between adjacent phosphor layers of different colors. This light blocking layer prevents light from one phosphor layer from reaching adjacent phosphor layers, thereby preventing color mixing while allowing each phosphor layer to emit its characteristic color independently. The light blocking layer acts as a mediator that enables multi-color emission without the harmful side effect of color contamination.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If a light blocking layer is added between phosphor layers, then color mixing is prevented, but device structure becomes more complex

Engineering Contradiction:
Improvecolor separation accuracyVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The light blocking layer is merged with the resin layer that encapsulates the phosphor layers. By integrating the light blocking function into the existing resin matrix, the patent avoids adding a completely separate structural element. The resin layer serves dual purposes: encapsulation/protection of phosphor layers and light blocking between adjacent colors, thereby reducing overall structural complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If conventional single-color lighting devices are used, then device structure is simple, but multi-color light emission capability is lost

Engineering Contradiction:
Improvestructure simplicityVSAvoidcolor variety
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The illumination device is segmented into multiple independent phosphor layers, each responsible for emitting a specific color. This segmentation allows each layer to be optimized for its specific color emission while maintaining relative structural simplicity. The modular phosphor layer structure enables color variety without requiring a completely complex redesign of the entire lighting system.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the realization of multiple colors on the light emitting surface, preventing unwanted color mixing and improving adhesion and process simplicity through the use of a printing technique for the light blocking layer.

Implementation Method 1

The phosphor converts light emitted from the light emitting device into a specific color to emit light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

a light blocking layer disposed between the first phosphor layer and the second phosphor layer

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS11916177B2Illumination device having a first phosphor layer and second phosphor layer
Publication Date: 2024.02.27 LG INNOTEK CO LTD
  • US11916177B2 patent drawing
  • US11916177B2 patent drawing
  • US11916177B2 patent drawing

AI summary

An illumination device disclosed in an embodiment of the invention includes a substrate, a plurality of light emitting elements disposed on the substrate, a resin layer disposed on the plurality of light emitting elements, a first phosphor layer disposed on an upper surface of the resin layer, and a plurality of second phosphor layers disposed on side surfaces of the resin layer, and a first light blocking layer disposed between the first phosphor layer and the second phosphor layer. The first phosphor layer and the second phosphor layer may have different colors.