Dual-Pinion Closure Crosscheck for Robotic Stapling Torque

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Solution Overview

Problem

Robotic surgical systems lack effective mechanisms for ensuring the precise torque control and status monitoring of closure systems, which can lead to errors during high-severity tasks like clamping and stapling, potentially resulting in inadequate tissue sealing or staple malformation.

Innovation Solution

A robotic surgical system incorporating a dual-motor closure system with a control circuit that crosschecks the torques generated by two motors to ensure synchronization and stability, transmitting signals based on the comparison to indicate the status of the closure system, thereby mitigating risks associated with clamping errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a dual motor-driven closure system is used, then the productivity and reliability of clamping and stapling procedures are improved, but the complexity of torque and angular displacement monitoring increases

Engineering Contradiction:
Improvereliability of clamping and stapling proceduresVSAvoidcomplexity of torque and angular displacement monitoring
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control circuit continuously receives torque parameters from both motors, compares them in real-time, and generates status signals based on discrepancies. This feedback mechanism ensures reliable operation by immediately detecting and reporting monitoring issues without requiring complex manual intervention

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control circuit acts as an intermediary that automatically compares torque and angular displacement parameters between the two motors, eliminating the need for complex manual monitoring systems. The communication device serves as another intermediary to transmit status information to external systems

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If torque and angular displacement monitoring is implemented, then the precision of clamping and stapling procedures is improved, but the device complexity increases

Engineering Contradiction:
Improveprecision of clamping and stapling proceduresVSAvoidcomplexity of monitoring system
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The control circuit receives torque parameters and angular displacement parameters from both motors, compares these parameters in real-time, and generates status signals. This automated feedback system ensures precise clamping and stapling operations while maintaining relatively simple system architecture

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system replaces complex mechanical monitoring mechanisms with electronic parameter comparison. The control circuit electronically compares torque and angular displacement parameters from both motors, achieving precise monitoring with simpler electronic systems rather than complex mechanical sensors and actuators

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11813746B2Dual driving pinion crosscheck
Publication Date: 2023.11.14 CILAG GMBH INTERNATIONAL
  • US11813746B2 patent drawing
  • US11813746B2 patent drawing
  • US11813746B2 patent drawing

AI summary

A robotic surgical system that comprises a closure system. The closure system comprises a first pinion drivingly coupled to a first motor, a second pinion drivingly coupled to a second motor, and a closure gear selectively driven by the first pinion and the second pinion. The robotic surgical system further comprises a control circuit configured to implement a motor crosscheck operation. The control circuit is configured to receive a first parameter indicative of a first torque generated by the first motor, receive a second parameter indicative of a second torque generated by the second motor, compare the first parameter to the second parameter, and transmit a signal to a communication device, wherein the signal is based on the comparison and indicative of a status of the closure system.