Dual-Pipe Electric Heater Layout for Simultaneous Water and Steam

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Solution Overview

Problem

Current electric heaters for preparing hot beverages require two separate units to heat water and steam simultaneously, leading to excessive dimensions and costs, and can only heat one fluid stream at a time, limiting their efficiency and versatility.

Innovation Solution

An electric heater with a metal body containing two distinct pipes and three heating stretches, where two heating stretches heat both pipes efficiently and the third stretch primarily heats one pipe, allowing simultaneous heating of hot water and steam with improved energy efficiency and compact design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If two separate electric heaters are used to heat water and steam simultaneously, then both functions can be performed, but the overall dimensions and costs become excessive

Engineering Contradiction:
Improveability to heat water and steam simultaneouslyVSAvoidoverall dimensions
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent combines two separate electric heaters into a single integrated unit with a common heating element that serves both the water heating function and the steam generation function. The heating element is positioned to transfer heat to both the water reservoir and the steam generation chamber simultaneously, thereby achieving dual functionality while reducing overall device volume and component count.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single heating element is designed to perform multiple functions: it heats water for beverage preparation and simultaneously generates steam for frothing or steaming. This multi-functional approach allows one component to replace what would traditionally require two separate components, reducing device complexity and space requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Volume of moving object

If a single tube is used for heating fluid, then the device is compact, but only one fluid stream can be heated at a time

Engineering Contradiction:
Improvedevice compactnessVSAvoidability to heat multiple fluid streams simultaneously
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The internal structure of the single heater is segmented into distinct heating zones or pathways. The heating element creates separate thermal zones that can independently heat different fluid streams passing through different portions of the device, allowing simultaneous multi-stream heating while maintaining a compact external form factor.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes three-dimensional spatial arrangement within the single heater body to accommodate multiple fluid pathways. By arranging heating zones in different spatial dimensions and orientations within the compact housing, the device can process multiple fluid streams simultaneously without increasing external dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If sequential heating of two fluid streams is used, then a single tube suffices, but the heating efficiency and productivity are reduced

Engineering Contradiction:
Improvesingle tube configurationVSAvoidheating efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The heating element operates continuously and simultaneously on multiple fluid streams rather than switching between them sequentially. Both water heating and steam generation occur at the same time, maximizing the utilization of the heating element and eliminating idle time, thereby significantly improving productivity and energy efficiency.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables simultaneous heating of two fluid streams with reduced energy consumption and compact size, allowing for flexible heating management and efficient production of both hot water and steam.

Implementation Method 1

the first heating stretch and the second heating stretch are adapted to heat the first pipe and the second pipe by transferring heat through the metal body

Methodology Applied
Scientific EffectHeat transfer through metal body: Conduction (thermal)

Implementation Method 2

one or two resistors, which heat the tube and therefore the fluid flowing therein

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11859866B2Electric heater
Publication Date: 2024.01.02 I R C A S P A IND RESISTENZE CORAZZATE E AFFINI
  • US11859866B2 patent drawing
  • US11859866B2 patent drawing
  • US11859866B2 patent drawing

AI summary

An electric heater including a metal body, in which a first pipe and a second pipe are provided in the metal body. The first pipe and second pipe are mutually distinct so as to be crossed by two distinct flows of fluid to be heated. A first heating stretch, a second heating stretch and a third heating stretch are arranged in the metal body. The first pipe and the second pipe are arranged between the first heating stretch and the second heating stretch. The third heating stretch is proximal to the second pipe and distal from the first pipe. The second pipe is arranged between the first pipe and the third heating stretch.