Dual-Piston BAV Inflation for Fast Pressure Control

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Solution Overview

Problem

Current BAV devices require significant hand grip force and time to achieve optimal inflation pressures, extending the duration the patient's annulus is blocked, which is unsuitable for frail patients with low ejection fraction and advanced disease.

Innovation Solution

A dual piston balloon catheter inflation device with separate barrels and pistons, allowing for lower hand grip force and rapid pressure regulation, including a check valve to limit pressure and a pressure gauge for precise control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a single piston BAV device is used, then the device structure is simple, but significant hand grip force and time are required to achieve optimal inflation pressures

Engineering Contradiction:
Improvehand grip forceVSAvoiddevice structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The inflation device is divided into two separate barrels with two pistons of different sizes. The first piston (larger) delivers initial inflation volume, while the second piston (smaller) provides precise pressure control. This segmentation allows the operator to use the larger piston for initial inflation requiring less force, then switch to the smaller piston for fine pressure adjustment, thereby reducing overall hand grip force requirements while maintaining operational simplicity through modular design

Inventive Principle:
Principle #1Segmentation

2Productivity

If a single piston BAV device is used, then the device structure is simple, but the time to achieve optimal inflation pressures is extended

Engineering Contradiction:
Improveinflation speedVSAvoiddevice structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The two-piston system segments the inflation process into two phases: rapid initial inflation using the larger first piston, followed by precise pressure adjustment using the smaller second piston. This segmentation enables faster achievement of target pressures compared to a single piston system that would require sequential manual adjustments, thereby improving productivity while maintaining a relatively simple dual-barrel structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The larger first piston is designed to deliver the bulk of the inflation volume in advance, preparing the balloon for rapid expansion. This preliminary action reduces the subsequent workload required for pressure fine-tuning, enabling faster overall inflation process while keeping the device structure manageable through the preliminary delivery of inflation volume

Inventive Principle:
Principle #10Preliminary action

3Reliability

If manual pressure control is used without pressure limitation, then the device is simple to manufacture, but the balloon may exceed burst pressure limits

Engineering Contradiction:
Improvepressure control safetyVSAvoiddevice manufacturing
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

A check valve is introduced as an intermediary pressure control mechanism between the pistons and the balloon. The check valve automatically limits maximum pressure by preventing further inflation when a predetermined pressure threshold is reached, providing passive safety without requiring complex active control systems. This intermediary device adds minimal manufacturing complexity while significantly improving reliability by preventing balloon burst

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates rapid and precise balloon inflation and deflation, reducing the time the annulus is blocked, and ensuring consistent pressure application without exceeding the balloon's burst limit.

Implementation Method 1

a first piston slidable within the first barrel, the first piston having a first end configured to frictionally engage an inner surface of the first barrel, the first piston configured to apply a first pressure to fluid within the first barrel and the outlet chamber

Methodology Applied
Scientific EffectFluid pressure: Pressure Increase

Implementation Method 2

a second piston configured to apply a second pressure to the outlet chamber, wherein the second pressure is higher than the first pressure

Methodology Applied
Scientific EffectFluid pressure: Pressure Increase

Implementation Method 3

a check valve on the outlet chamber configured to limit a pressure within the outlet chamber

Methodology Applied
Scientific EffectPressure regulation: Pressure Increase

Implementation Method 4

a pressure gauge disposed on the outlet chamber and configured to measure a pressure within the outlet chamber

Methodology Applied
Scientific EffectPressure measurement: Pressure Increase

Implementation Method 5

the first piston having a first end configured to frictionally engage an inner surface of the first barrel

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20250381374A1Optimized BAV inflation device
Publication Date: 2025.12.18 BOSTON SCIENTIFIC SCIMED INC
  • US20250381374A1 patent drawing
  • US20250381374A1 patent drawing
  • US20250381374A1 patent drawing

AI summary

A balloon catheter inflation device includes at least a first barrel, a first piston, and a second piston. The first barrel has a first end coupled to an outlet chamber with a nozzle, and a second open end. The first piston is slidable within the first barrel and has a first end configured to frictionally engage an inner surface of the first barrel. The first piston is configured to apply a first pressure to fluid within the first barrel and the outlet chamber. The second piston is configured to apply a second pressure to the outlet chamber, where the second pressure is higher than the first pressure.