Dual-Polarized Array Antenna Single-Substrate Integration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional dual-polarized Vivaldi array antennas are complex and difficult to manufacture, with challenges in achieving proper electrical connections between orthogonal elements and aligning multiple substrates, which complicates the incorporation of dual-polarization features and integrated circuits.

Innovation Solution

A dual-polarized array antenna design featuring a square array of electrically conductive elements formed from a single piece of material, with sawing operations used to create rows, columns, and slots for feed elements, allowing for integral and stable construction with alternating feed points for orthogonal polarizations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple parallel rows and columns of substrates with plated elements are assembled to form a dual-polarized antenna array, then dual-polarization operation is achieved, but manufacturing complexity increases and assembly difficulty arises due to alignment requirements and electrical connection challenges

Engineering Contradiction:
Improvedual-polarization operationVSAvoidassembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple substrate assemblies into a single integrated structure where first and second substrates are positioned in overlapping regions with their conductive elements forming cruciform structures. This merging eliminates the need for separate assembly of multiple independent substrate rows and columns, directly reducing assembly complexity while maintaining dual-polarization capability through the integrated cruciform element design

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cruciform conductive structures serve multiple functions simultaneously: they provide both horizontal and vertical polarization elements, create radiating apertures at intersections, and establish electrical connections between substrates. This multi-functionality allows a single structural element to fulfill multiple requirements that would otherwise need separate components, thereby reducing overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple parallel rows and columns of substrates are assembled to provide dual-polarized elements, then dual-polarization is achieved, but manufacturing precision requirements increase due to alignment difficulties

Engineering Contradiction:
Improvedual-polarized elementsVSAvoidalignment precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

By merging the first and second substrates into overlapping positions where their conductive elements form integrated cruciform structures, the patent eliminates the need for precise alignment between separate substrate assemblies. The overlapping design inherently accommodates manufacturing tolerances while maintaining the required dual-polarized element geometry, thereby reducing alignment precision requirements

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If conventional egg crate designs with multiple substrates are used, then array aperture is achieved, but incorporation of integrated circuits becomes difficult

Engineering Contradiction:
Improvearray apertureVSAvoidintegration of integrated circuits
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent merges the substrate structure with integrated circuit board functionality, allowing chips to be directly mounted on the substrate surfaces within the array structure. This integration approach combines the radiating element support function with the electronic component mounting function in a single structure, enabling easier incorporation of integrated circuits while maintaining the required array aperture

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies the manufacturing process, enhances mechanical strength, and facilitates dual-polarized operation by integrating feed networks within a single piece of material, reducing assembly complexity and enabling efficient electromagnetic energy transmission.

Implementation Method 1

Each aperture may be formed between a pair of electrically conductive elements or posts... Feed points associated with the radiating apertures can be provided by feed elements... enabling efficient electromagnetic energy transmission

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS9077083B1Dual-polarized array antenna
Publication Date: 2015.07.07 BAE SYST SPACE & MISSION SYST INC
  • US9077083B1 patent drawing
  • US9077083B1 patent drawing
  • US9077083B1 patent drawing

AI summary

A dual polarized array antenna is disclosed. The array antenna includes a plurality of electrically conductive elements or posts, arranged in rows and columns. Multiple parallel slots are formed that intersect different rows and columns of electrically conductive elements. The slots receive feed elements that include a linear array of feed points. The feed points within each linear array alternate between a feed point associated with a first polarization and a feed point associated with a second polarization.